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AR 750-59 03/19/2014 CORROSION PREVENTION AND CONTROL FOR ARMY MATERIEL , Survival Ebooks
The Statement of Work requires that the contractor develop and prepare a comprehensive Corrosion Prevention and Control (CPC) Program Plan to include objectives and schedules as follows: Initially, selected members of the Army Corrosion Prevention and Control Committee (CPCC) will be contracted to obtain copies of their Corrosion Control Plans which would be used for reviewing and adapting desirable features for the CECOM CPC. It is known that AF, MICOM, Navy and certain military contractors have had extensive corrosion study programs for years and have advanced control plans in effect; especially in Avionics, Fire Control, and missile guidance systems; which would be useful for CECOM purposes. The purpose of this report to provide CECOM engineers with a guide to the control of the quality and design of military electronics and electrical equipments; so that corrosion failures in the field can be prevented; maintenance costs can be reduced, and the equipment appearance enhanced. An in- house training program will be developed for one and two days: A basic training course will be prepared for technical and engineering personnel who are involved in research, development and design of communication equipments and systems. A quality control course will be prepared for inspectors, Quality Assurance, logistics and procurement personnel. The CECOM Supplement to DARCOM R-702-24 will be reviewed and revised to agree with the latest guidance and regulating requirements from higher headquarters and changing technology and field usage and storage practices involved in acquisition and fielding of CECOM requirements.
Over 8,200 total pages ... Published by the HEADQUARTERS, DEPARTMENTS OF THE ARMY AND AIR FORCE and HEADQUARTERS, MARINE CORPS. 40+ CHASSIS + TRAILER Manuals ... just a SAMPLE of the CONTENTS: 1. TECHNICAL MANUAL - OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) FOR TRAILER, CARGO: 1-1/2-TON, 2-WHEEL, M105A3 (NSN 2330-01-452-1218) (346 pages) 2. TECHNICAL MANUAL - OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS) FOR TRAILER, CARGO: l/4-TON, 2-WHEEL M416 (NSN 2330-00-706-5495) AND M416A1 (NSN 2330-01-046-2855) (268 pages) 3. TECHNICAL MANUAL - OPERATOR’S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS) FOR TRAILER, CHASSIS: 1-1/2-TON, 2-WHEEL M103A1 (NSN 2330-00-835-8629) M103A3 (NSN 2330-00-141-8052) TRAILER, CARGO: 1-1/2-TON, 2-WHEEL M105A1 (NSN 2330-00-835-8631) M105A2 (NSN 2330-00-141-8050) M105A2C (NSN 2330-00-542-5689) TRAILER, TANK, WATER: 1-1/2-TON, 2-WHEEL, 400-GALLON M107A1 (NSN 2330-00-835-8633) M107A2 (NSN 2330-00-141-8049) M107A2C (NSN 2330-00-542-5688) TRAILER, VAN, SHOP: FOLDING SIDES, 1-1/2-TON, 2-WHEEL M448 (NSN 2330-00-631-5692) (448 pages) 4. TECHNICAL MANUAL - OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) CHASSIS, TRAILER: GENERATOR, 2 1/2-TON, 2-WHEEL, M200A1 (NSN 2330-00-331-2307) (272 pages) 5. TECHNICAL MANUAL - OPERATOR’S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) FOR TRAILER, CARGO, 3/4-TON, 2-WHEEL M101 A2 (2330-01-102-4697) M101 OlA3 (2330-01-372-5641) TRAILER, CHASSIS, 3/4-TON, 2-WHEEL M116A2 (2330-01-101-8434) M116A2E1 (2330-01-333-9773) TRAILER, CHASSIS, 1-TON, 2-WHEEL M116A3 (2330-01-359-0080) (338 pages) 6. TECHNICAL MANUAL - OPERATOR, UNIT, INTERMEDIATE DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS) POWER PLANT AN/MJQ-16 (NSN 6115-00-033-1395) (2) MEP-002A 5 KW 60 HZ GENERATOR SETS M103A3 2-WHEEL, 2-TIRE, MODIFIED TRAILER (171 pages) 7. TECHNICAL MANUAL - OPERATOR, UNIT, INTERMEDIATE DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS) POWER PLANT AN/MJQ-18 (NSN 6115-00-033-1398) (2) MEP-003A 10KW 60 HZ GENERATOR SETS M103A3 2-WHEEL, 1 1/2 TON MODIFIED TRAILER (160 pages) 8. TECHNICAL MANUAL - OPERATOR’S, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) FOR CARGO BED COVER (CBC) M105A2 TRAILER, TYPE II NSN 5411-01-467-3185 (CAMOUFLAGE) NSN 5411-01-479-1925 (SAND) (120 pages) 9. TECHNICAL BULLETIN - SHOP EQUIPMENT, AUTOMOTIVE MAINTENANCE AND REPAIR, FIELD MAINTENANCE (NSN 4910-00-754-0706) INSTALLATION IN ONE M109A3 SHOP VAN TRUCK, ONE M35A2 CARGO TRUCK, AND TWO M105A2 CARGO TRAILERS (52 pages) 10. TECHNICAL BULLETIN - SHOP EQUIPMENT, AUTOMOTIVE MAINTENANCE AND REPAIR, ORGANIZATIONAL MAINTENANCE (NSN 4910-00-754-0650) INSTALLATION IN ONE M35A2 CARGO TRUCK AND ONE M105A2 CARGO TRAILER (48 pages) 11. TECHNICAL BULLETIN - SHOP EQUIPMENT, WELDING FIELD MAINTENANCE (NSN 3470-00-357-7268) INSTALLATION IN ONE M35A2 CARGO TRUCK AND ONE M105A2 CARGO TRAILER (44 pages) 12. LUBRICATION ORDER - HOWITZER, LIGHT, TOWED: 105MM, M101 AND M101A1 (5 pages)
The Army spends approximately 2.4 billion of dollars annually in corrosion prevention and corrective maintenance of tactical wheeled vehicles. Billions more are invested in the recruitment, training and retention of the manpower needed to utilize and support this equipment. The products of these investments and their material properties are at risk of degradation due to corrosion. This paper will analyze and determine what critical, effective and appropriate actions could be taken in order to improve the Army's performance on issues related to corrosion prevention and control programs on tactical wheeled vehicles. In addition, this paper will analyze the effectiveness of the Army Corrosion Prevention and Control Strategic Plan, its key elements, prevention initiatives, current training, education, budget constraints, statutes and future policy changes. Finally, this paper will provide recommendations on how to educate and integrate operators, maintainers and workforce on preventing corrosion. Decision makers will then be better prepared to determine allocation of strategic resources, prioritize policy initiatives and assess options needed to improve corrosion prevention on tactical wheeled vehicles.
The objective of this report is to highlight the impact of long-term aging effects on parts, assemblies and equipments by investigating characteristics of aging as they impact specific material classes.
This report was prepared to provide guidelines for the military design engineer in developing improved corrosion control techniques for military combat and tactical vehicles. It covers basic corrosion theory, principles of proper design and protective coatings for metals. The common forms of corrosion are reviewed and specific approaches to control of each type are suggested. Corrosion will be defined, for the purposes of this document, as unwanted chemical reaction between a metallic material and its environment, resulting in deterioration of strength or other properties essential to the performance of a given item or system. Partial contents: Fundamentals of Electrochemistry, Forms of Corrosion, Impingement, or Erosion, Corrosion, Protective Coatings, Stress Corrosion Cracking (S.C.C.), Welding and Joining, Special Considerations for Electrical and Electronic Equipment, Electroplating, Cladding (also known as roll-bonding), Hot-dip Coatings, Organic Coatings.