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This is a comprehensive textbook catering for BTEC students at NIII and Higher National levels, advanced City and Guilds courses, and the early years of degree courses. It is also ideal for use in industrial retraining and post-experience programmes.
Knowledge of CNC programming using software packages, programmable machine control and computer aided inspection are essential for the effective operation of CNC machines. This book focuses on CNC machine tools. It highlights the training requirements of technicians and engineers in tools manufacturing.
Provides the ideas, guidelines and techniques you need to capture the full potential of your CNC equipment. Nearly every aspect of CNC operations is addressed and the book is organized so you can use it as a step-by-step guide to efficient CNC utilization or as a shop floor reference for continuous improvement. Hundreds of specific utilization-boosting techniques are detailed.
Until now, parametric programming has been the best-kept secret of CNC! This new book demystifies this simple yet sophisticated programming tool in an easy-to-understand tutorial format, and presents a comprehensive how-to of parametric programming from a user's point of view. Focusing on three of the most popular versions of parametric programming - Fanuc's custom macro B. Okuma's user task 2, and Fadal's macro - the book describes what parametric programming is, what it can do, and how it does it more efficiently than manual programming. Along with a host of program-simplifying techniques included in the book, you're treated to descriptions of how to write, set-up and run general subprograms simulate the addition of control options and integrate higher level programming capabilities at G-code level.
Computer Numerical Control is a new introduction to the field, and covers the operation and programming of the latest equipment. It is clearly written and well illustrated for the student or professional operator/programmer. Some of the many important features include an interesting history of the NC/CNC field, coverage of both mill and lathe programming, presentation of the latest in carbide cutting tools, integration of key ISO 9000 and related statistical process control information, review of essential math as needed, good coverage of turning centers to help the reader understand the machine environment, and balanced approach to EDM covers both operation and programming. Also enclosed is a disk that simulates machine movement in response to various operating codes.
Computer Numerical Control (CNC) controllers are high value-added products counting for over 30% of the price of machine tools. The development of CNC technology depends on the integration of technologies from many different industries, and requires strategic long-term support. “Theory and Design of CNC Systems” covers the elements of control, the design of control systems, and modern open-architecture control systems. Topics covered include Numerical Control Kernel (NCK) design of CNC, Programmable Logic Control (PLC), and the Man-Machine Interface (MMI), as well as the major modules for the development of conversational programming methods. The concepts and primary elements of STEP-NC are also introduced. A collaboration of several authors with considerable experience in CNC development, education, and research, this highly focused textbook on the principles and development technologies of CNC controllers can also be used as a guide for those working on CNC development in industry.
Introducing computers into production engineering has drastically reduced the "artisan skill" content traditionally required in manufacturing processes and replaced it with high-precision, computer-controlled machinery. While this reduces human error and variability in output, it does not eliminate the knowledge required of the professional engineering or shop floor worker. On the contrary, the reverse is true. Managers, engineers, and workers still need to understand the fundamentals while they need to acquire other skills. These highly-regarded authors combine more than 150 years of industrial and academic experience and expertise to provide readers with the fundamentals of the subject, from digital manufacturing with CNC machine tools and FMS up to Industry 4.0, emphasizing the increased importance of automated manufacturing based on computerized systems (CAD, CAM, CAQ, etc.). Features This groundbreaking work introduces readers to CNC fundamentals, followed by a number of chapters which explain how different components are applied in practice. This logical approach is extended to the study of CNC and drives, tooling, flexible manufacturing systems (FMS), and finally to NC-programming, DNC, digital manufacturing, Industry 4.0 and computer integrated manufacturing (CIM). Additional chapters cover industrial robots, additive manufacturing, energy-efficient manufacturing, simulation systems, state of the art of machine integrated measuring systems, and using touch probes and laser beams. Explains the functions and connections of all integrated components.
Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.
· A complete beginner-friendly manual to understanding the fundamentals, machinery, software, tools, and materials of CNC (Computer Numerical Control) · Features hands-on projects that incorporate various concepts and 2-1/2 D carving techniques in CNC machining to truly immerse the reader in several methods and practices, even how to overcome limitations of 3-axis CNC machines · Informational chapters are written in an easy-to-understand format that’s approachable and beginner-friendly · Clear instructions, diagrams, illustrations, software screenshots, and photography provided throughout · General instructions and CNC principles apply to a wide range of software and machine brands