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Catalyst lifetime represents one of the most crucial economic aspects in industrial catalytic processes, due to costly shutdowns, catalyst replacements, and proper disposal of spent materials. Not surprisingly, there is considerable motivation to understand and treat catalyst deactivation, poisoning, and regeneration, which causes this research topic to continue to grow. The complexity of catalyst poisoning obviously increases along with the increasing use of biomass/waste-derived/residual feedstocks and with requirements for cleaner and novel sustainable processes. This book collects 15 research papers providing insights into several scientific and technical aspects of catalyst poisoning and deactivation, proposing more tolerant catalyst formulations, and exploring possible regeneration strategies.
In chemical processes, the progressive deactivation of solid catalysts is a major economic concern and mastering their stability has become as essential as controlling their activity and selectivity. For these reasons, there is a strong motivation to understand the mechanisms leading to any loss in activity and/or selectivity and to find out the efficient preventive measures and regenerative solutions that open the way towards cheaper and cleaner processes. This book covers in a comprehensive way both the fundamental and applied aspects of solid catalyst deactivation and encompasses the state-of-the-art in the field of reactions catalyzed by zeolites. This particular choice is justified by the widespread use of molecular sieves in refining, petrochemicals and organic chemicals synthesis processes, by the large variety in the nature of their active sites (acid, base, acid-base, redox, bifunctional) and especially by their peculiar features, in terms of crystallinity, structural order and textural properties, which make them ideal models for heterogeneous catalysis. The aim of this book is to be a critical review in the field of zeolite deactivation and regeneration, by collecting a series of contributions by experts in the field which describe the factors, explain the techniques to study the causes and suggest methods to prevent (or limit) catalyst deactivation. At the same time, an anthology of commercial processes and exemplar cases provides the reader with theoretical insights and practical hints on the deactivation mechanisms and draws attention to the key role played by the loss of activity on process design and industrial practice.
Deactivation and Poisoning of Catalysts presents the most current research in the area of heterogeneous catalysis. It focuses on the chemically induced effects associated with bonded surface species that cause catalyst activity decline -- and in some cases a change in catalyst specificity. In addition, this volume examines poisoning of dispersed metal catalysts ... the thermodynamics of sulfur-metal and carbon-metal interactions ... model poisoning reactions on single crystals ... deactivation in petroleum refining and petrochemical processes ... coking of metal catalysts ... and more. The new approaches and solutions to catalyst deactivation and poisoning presented in this guide are invaluable to all heterogeneous catalysis specialists, including chemical and petroleum engineers, and surface, synthetic, physical, and industrial chemists. Book jacket.
Written by a team of internationally recognized experts, this book addresses the most important types of catalytic reactions and catalysts as used in industrial practice. Both applied aspects and the essential scientific principles are described. The main topics can be summarized as follows: heterogeneous, homogeneous and biocatalysis, catalyst preparation and characterization, catalytic reaction engineering and kinetics, catalyst deactivation and industrial perspective.
Plasma catalysis is gaining increasing interest for various gas conversion applications, such as CO2 conversion into value-added chemicals and fuels, N2 fixation for the synthesis of NH3 or NOx, methane conversion into higher hydrocarbons or oxygenates. It is also widely used for air pollution control (e.g., VOC remediation). Plasma catalysis allows thermodynamically difficult reactions to proceed at ambient pressure and temperature, due to activation of the gas molecules by energetic electrons created in the plasma. However, plasma is very reactive but not selective, and thus a catalyst is needed to improve the selectivity. In spite of the growing interest in plasma catalysis, the underlying mechanisms of the (possible) synergy between plasma and catalyst are not yet fully understood. Indeed, plasma catalysis is quite complicated, as the plasma will affect the catalyst and vice versa. Moreover, due to the reactive plasma environment, the most suitable catalysts will probably be different from thermal catalysts. More research is needed to better understand the plasma–catalyst interactions, in order to further improve the applications.
A catalyst is a material of constant composition, which accelerates the rate of a chemical reaction by providing a suitable reaction pathway with the lowest activation energy. As the activation energy is lower, more reaction products are formed in the same period of time. Most catalytic reactions encountered in hydrocarbon processing are carried out with porous catalysts to provide a sufficient surface area for the metal dispersion and the ensuing reaction. These catalysts gradually lose their catalytic activity, usually through structural changes, poisoning, or the deposit of extraneous material. A catalyst which can no longer exhibit the necessary activity and/or is specificity required by the user is referred to as a "spent catalyst". Catalysts are critical to the chemical industry and are now used in most industrial chemical processes. Along with the rapid development and wide application of catalysis technology, the amounts of different spent catalysts are increased from year to year. The physical properties of spent catalysts, as well as their composition, are generally different from those of fresh catalysts. For example, spent hydrotreating catalysts contain metal sulfides and coke, and may have additional contaminants that were not present in the fresh catalyst. Catalyst regeneration involves the processing of spent catalysts in order to make them reusable. This is done by restoring the initial properties of spent catalysts and thus restoring their efficiency through a process called regeneration of catalysts. Traditional methods of vapor-air regeneration are energy-consuming and severely limit the number of regeneration cycles. Using supercritical fluid CO2-extraction process, according to some estimates, provides a two-fold energy savings and an increasing number of regeneration cycles possible. This book gathers a series of studies describing new methods for the regeneration of heterogeneous catalysts for important industrial chemical processes. In this book we propose new extraction techniques using supercritical fluid extraction (SFC), which seems to be one of the most promising as a green reaction medium. The feasibility of using supercritical fluid СО2 extraction process was investigated in particular for spent catalyst regeneration. The low regeneration temperature of supercritical carbon dioxide eliminates the risk of thermal deterioration of the catalyst (namely the collapse of the pores), prevents the reduction of the surface area and the sintering, and allows regeneration of catalysts with an activity close to that of fresh catalysts. The results of the implementation of the supercritical fluid СО2 extraction process with respect to samples of industrial deactivated catalysts are provided. A comparison of the characteristics of the regenerated catalyst samples by traditional approaches and the SC-CO2 extraction process is carried out. The possibility of using a supercritical fluid CO2 impregnation technique in the synthesis of a palladium catalyst is also studied.
Catalyst lifetime represents one of the most crucial economic aspects in industrial catalytic processes, due to costly shutdowns, catalyst replacements, and proper disposal of spent materials. Not surprisingly, there is considerable motivation to understand and treat catalyst deactivation, poisoning, and regeneration, which causes this research topic to continue to grow. The complexity of catalyst poisoning obviously increases along with the increasing use of biomass/waste-derived/residual feedstocks and with requirements for cleaner and novel sustainable processes. This book collects 15 research papers providing insights into several scientific and technical aspects of catalyst poisoning and deactivation, proposing more tolerant catalyst formulations, and exploring possible regeneration strategies.
Catalysis in Coal Conversion tells of the advances in catalysis and related fields in order to suggest decisive contributions towards finding solutions for the catalytic problems of coal conversion. The book also details the preparation, mode of action, and behavior of various catalysts. The book is divided into three major parts, the first of which discusses the advances of catalysis during the last two decades including the bimetallic catalysts. Other areas of interest covered in the first part include characterization and preparation of catalysts; poisoning and regeneration; and reaction mechanisms. Part II summarizes the developments of related disciplines such as reactor engineering, inorganic and organometallic chemistry, materials science, and surface science. The last part serves as a review of the nature of the different coal liquefaction processes and their products. This book is of value to chemists and chemical engineers involved in coal conversion or fuel processing researches. Chemistry teachers and students can also use this book for examples of practical applications in industrial catalysis.