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This report presents a cost analysis of bio-based 1,4-Butanediol (BDO) production from glucose syrup. The process examined consists of two steps: a fermentation step for the production of succinic acid; and the hydrogenation of the succinic acid to produce Butanediol. Glucose-water syrup (70 wt%) is used as raw material. This report was developed based essentially on the following reference(s): (1) WO Patent 2009082050, issued to Korea Advanced Institute of Science & Technology (KAIST) in 2009 (2) US Patent 6008384, issued to DuPont in 1999 (assigned to Invista in 2007) Keywords: BDO, Dextrose, Glucose Fermentation, Butanedioic Acid, DuPont, Green Butanediol, Renewable Feedstock
This report presents a cost analysis of bio-based 1,4-Butanediol (BDO) production from glucose syrup The process examined consists of two steps: a fermentation step for the production of succinic acid; and the hydrogenation of the succinic acid to produce Butanediol. Glucose-water syrup (70 wt%) is used as raw material. This report was developed based essentially on the following reference(s): (1) WO Patent 2009082050, issued to Korea Advanced Institute of Science & Technology (KAIST) in 2009 (2) US Patent 6008384, issued to DuPont in 1999 (assigned to Invista in 2007) Keywords: BDO, Dextrose, Glucose Fermentation, Butanedioic Acid, DuPont, Green Butanediol, Renewable Feedstock
This report presents a cost analysis of Lysine production from glucose syrup. The process examined is a conventional fermentation process followed by ion-exchange adsorption and crystallization steps for product recovery. In this process, a 70 wt% glucose-water syrup is used as the carbon source in the fermentation the final product obtained is L-Lysine Monohydrochloride (or L-Lysine-HCl).This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses:* Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up* Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs* Raw materials consumption, products generation and labor requirements* Process block flow diagram and description of industrial site installations (production unit and infrastructure)This report was developed based essentially on the following reference(s):(1) US Patent 6479700, issued to Archer-Daniels-Midland Company in 2002; (2) US Patent 7807420, issued to Paik Kwang Industrial in 2010; (3) US Patent 5268293, issued to Cheil Sugar in 1993Keywords: Dextrose, Aerobic Fermentation, Strong Acid, Cation Exchange Resin, ADM, Amino Acids, Feed-Grade, L-Lysine-HCl
This report presents a cost analysis of bio-based 1,4-Butanediol (BDO) production from glucose syrup using a direct fermentation process. The process examined is similar to Genomatica process. In this process, a 70 wt% glucose-water syrup is used as raw material. This report was developed based essentially on the following reference(s): (1) US Patent 20130109069, issued to Genomatica in 2013 (2) US Patent 8597918, issued to Genomatica in 2013 Keywords: BDO, Dextrose, Glucose Fermentation, Aerobic Fermentation, Green Butanediol, Renewable Feedstock
This report presents a cost analysis of bio-based 1,4-Butanediol (BDO) production from glucose syrup. The two-step process examined is similar to Myriant/JM Davy process. BDO is produced via succinic acid intermediate produced from glucose fermentation. The process uses a 70 wt% glucose-water syrup as raw material and generates ammonium sulfate and tetrahydrofuran (THF) as by-products. This report was developed based essentially on the following reference(s): (1) US Patent 8778656, issued to Myriant in 2014 (2) US Patent 20140350308, issued to Johnson Matthey Davy Technologies in 2014 Keywords: Dextrose, Esterification, Methanol, Hydrogenation, Butanedioic Acid
This report presents a cost analysis of bio-based 1,4-Butanediol (BDO) production from raw sugar. The process examined consists of two steps: a fermentation step similar to Korea Advanced Institute of Science & Technology (KAIST) process and a succinic acid hydrogenation step similar to Invista. In this process, raw sugar (sucrose) is hydrolyzed into glucose and fructose (invert sugars). The invert sugars are fermented to produce succinic acid, which is then hydrogenated to produce BDO. This report was developed based essentially on the following reference(s): (1) WO Patent 2009082050, issued to Korea Advanced Institute of Science & Technology (KAIST) in 2009 (2) US Patent 6008384, issued to DuPont in 1999 (assigned to Invista in 2007) Keywords: BDO, Glucose Fermentation, Butanedioic Acid, DuPont
This report presents a cost analysis of bio-based 1,4-Butanediol (BDO) production from raw sugar using a fermentation process. The process examined is similar to the one proposed by Genomatica. Raw sugar (sucrose) is diluted and sucrose is hydrolyzed into glucose and fructose (invert sugars). The invert sugars are then fermented to produce BDO. This report was developed based essentially on the following reference(s): (1) US Patent 20130109069, issued to Genomatica in 2013 (2) US Patent 8597918, issued to Genomatica in 2013 Keywords: BDO, Glucose Fermentation, Aerobic Fermentation
This report presents a cost analysis of bio-based 1,4-Butanediol (BDO) production from raw sugar. The two-step process examined is similar to Myriant/JM Davy process. Raw sugar (sucrose) is diluted and sucrose is hydrolyzed into glucose and fructose (invert sugars). The invert sugars are then fermented to produce succinic acid, the intermediate for BDO production. The process generates ammonium sulfate and tetrahydrofuran (THF) as by-products. This report was developed based essentially on the following reference(s): (1) US Patent 8778656, issued to Myriant in 2014 (2) US Patent 20140350308, issued to Johnson Matthey Davy Technologies in 2014 Keywords: Dextrose, Esterification, Methanol, Hydrogenation, Butanedioic Acid