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Thematerialsusedinmanufacturingtheaerospace,aircraft,automobile,andnuclear parts have inherent aws that may grow under uctuating load environments during the operational phase of the structural hardware. The design philosophy, material selection, analysis approach, testing, quality control, inspection, and manufacturing are key elements that can contribute to failure prevention and assure a trouble-free structure. To have a robust structure, it must be designed to withstand the envir- mental load throughout its service life, even when the structure has pre-existing aws or when a part of the structure has already failed. If the design philosophy of the structure is based on the fail-safe requirements, or multiple load path design, partial failure of a structural component due to crack propagation is localized and safely contained or arrested. For that reason, proper inspection technique must be scheduled for reusable parts to detect the amount and rate of crack growth, and the possible need for repairing or replacement of the part. An example of a fail-sa- designed structure with crack-arrest feature, common to all aircraft structural parts, is the skin-stiffened design con guration. However, in other cases, the design p- losophy has safe-life or single load path feature, where analysts must demonstrate that parts have adequate life during their service operation and the possibility of catastrophic failure is remote. For example, all pressurized vessels that have single load path feature are classi ed as high-risk parts. During their service operation, these tanks may develop cracks, which will grow gradually in a stable manner.
This book serves as a comprehensive resource on various traditional, advanced and futuristic material technologies for aerospace applications encompassing nearly 20 major areas. Each of the chapters addresses scientific principles behind processing and production, production details, equipment and facilities for industrial production, and finally aerospace application areas of these material technologies. The chapters are authored by pioneers of industrial aerospace material technologies. This book has a well-planned layout in 4 parts. The first part deals with primary metal and material processing, including nano manufacturing. The second part deals with materials characterization and testing methodologies and technologies. The third part addresses structural design. Finally, several advanced material technologies are covered in the fourth part. Some key advanced topics such as “Structural Design by ASIP”, “Damage Mechanics-Based Life Prediction and Extension” and “Principles of Structural Health Monitoring” are dealt with at equal length as the traditional aerospace materials technology topics. This book will be useful to students, researchers and professionals working in the domain of aerospace materials.
This book provides methods and concepts which enable engineers to design mass and cost efficient products. Therefore, the book introduces background and motivation related to sustainability and lightweight design by looking into those aspects from a durability and quality point of view. Hence this book gives a "top-down" approach: What does an engineer has to do for providing a mass and cost efficient solution? A central part of that approach is the "stress-strength interference model" and how to deal with "stresses" (caused by operational loads) as well as with the "strength" of components (provided by material, design and manufacturing process). The basic concepts of material fatigue are introduced, but the focus of the volume is to develop an understanding of the content and sequence of engineering tasks to be performed which help to build reliable products. This book is therefore aimed specifically at students of mechanical engineering and mechatronics and at engineers in professional practice.
MACHINE DESIGN WITH CAD AND OPTIMIZATION A guide to the new CAD and optimization tools and skills to generate real design synthesis of machine elements and systems Machine Design with CAD and Optimization offers the basic tools to design or synthesize machine elements and assembly of prospective elements in systems or products. It contains the necessary knowledge base, computer aided design, and optimization tools to define appropriate geometry and material selection of machine elements. A comprehensive text for each element includes: a chart, excel sheet, a MATLAB® program, or an interactive program to calculate the element geometry to guide in the selection of the appropriate material. The book contains an introduction to machine design and includes several design factors for consideration. It also offers information on the traditional rigorous design of machine elements. In addition, the author reviews the real design synthesis approach and offers material about stresses and material failure due to applied loading during intended performance. This comprehensive resource also contains an introduction to computer aided design and optimization. This important book: Provides the tools to perform a new direct design synthesis rather than design by a process of repeated analysis Contains a guide to knowledge-based design using CAD tools, software, and optimum component design for the new direct design synthesis of machine elements Allows for the initial suitable design synthesis in a very short time Delivers information on the utility of CAD and Optimization Accompanied by an online companion site including presentation files Written for students of engineering design, mechanical engineering, and automotive design. Machine Design with CAD and Optimization contains the new CAD and Optimization tools and defines the skills needed to generate real design synthesis of machine elements and systems on solid ground for better products and systems.
Aircraft Sustainment and Repair is a one-stop-shop for practitioners and researchers in the field of aircraft sustainment, adhesively bonded aircraft joints, bonded composites repairs, and the application of cold spray to military and civil aircraft. Outlining the state-of-the-art in aircraft sustainment, this book covers the use of quantitative fractography to determine the in-service crack length versus flight hours curve, the effect of intergranular cracking on structural integrity and the structural significance of corrosion. The book additionally illustrates the potential of composite repairs and SPD applications to metallic airframes. - Covers corrosion damage assessment and management in aircraft structures - Includes a key chapter on U.S. developments in the emerging field of supersonic particle deposition (SPD) - Shows how to design and assess the potential benefits of both bonded composite repairs and SPD repairs to metallic aircraft structures to meet the damage tolerance requirements inherent in FAA ac 20-107b and the U.S. Joint Services
What can be added to the fracture mechanics of metal fatigue that has not already been said since the 1900s? From the view point of the material and structure engineer, there are many aspects of failure by fatigue that are in need of attention, particularly when the size and time of the working components are changed by orders of magnitude from those considered by st traditional means. The 21 century marks an era of technology transition where structures are made larger and devices are made smaller, rendering the method of destructive testing unpractical. While health monitoring entered the field of science and engineering, the practitioners are discovering that the correlation between the signal and the location of interest depends on a priori knowledge of where failure may initiate. This information is not easy to find because the integrity of the physical system will change with time. Required is software that can self-adjust in time according to the monitored data. In this connection, effective application of health monitoring can use a predictive model of fatigue crack growth. Earlier fatigue crack growth models assumed functional dependence on the maximum stress and the size of the pre-existing crack or defect. Various possibilities were examined in the hope that the data could be grouped such that linear interpolation would apply.
For the first time, a book is being edited to address how results from one scale can be shifted or related to another scale, say from macro to micro or vice versa. The new approach retains the use of the equilibrium mechanics within a scale level such that cross scale results can be connected by scale invariant criteria. Engineers in different disciplines should be able to understand and use the results.