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Abstract: In this study, the influence of various engineered surface treatments on the contact fatigue behavior of spur gear pairs was investigated, focusing on pitting life. A number of standard gear durability test machines were furbished and sets of specially designed spur gear test specimens were procured to execute a test matrix that includes gears having various surface treatments. Typical hobbed-shaved surfaces were considered to represent the baseline surface treatment and their pitting lives were compared to lives of gears having (i) chemically polished, (ii) shot-peened and plastic honed, and (iii) chemically polished and CrN coated surfaces. Pitting life of each variation was quantified at several stress levels by using a set of predetermined failure criteria, and test and inspection procedures. The data for each variation was processed statistically and compared to data from other surface variations. The results indicate that chemically polishing increases the pitting life of spur gears nearly three times over the life of the baseline hobbed-shaved gears. It was also observed that the shot-peened and plastic honed gears did not deliver any tangible pitting life improvements over the baseline conditions. Finally, a slight increase in pitting life was observed over chemically polished gears with the application of the CrN coating.
Lists citations with abstracts for aerospace related reports obtained from world wide sources and announces documents that have recently been entered into the NASA Scientific and Technical Information Database.
This book comprises the selected contributions from the 2nd World Congress on Condition Monitoring (WCCM 2019), held in Singapore in December 2019. The contents focus on digitalisation for condition monitoring with the emergence of the fourth industrial revolution (Industry 4.0) and the Industrial Internet-of-Things (IIoT). The book covers latest research findings in the areas of condition monitoring, structural health monitoring, and non-destructive testing which are relevant for many sectors including aerospace, automotive, civil, oil and gas, marine, and manufacturing industries. Different monitoring systems and non-destructive testing methods are discussed to avoid failures, increase lifespans, and reduce maintenance costs of equipment and machinery. The broad scope of the contents will make this book interesting for academics and professionals working in the areas of non-destructive evaluation and condition monitoring.
The book covers very important issues, not only scientific in nature but, ultimately, for industry and the economy. Wear and deterioration of surface properties during operation is a natural and unavoidable phenomenon. However, minimizing the degree of wear is of great importance for the entire economy, as illustrated by the example of the US economy, for which the loss of natural resources as a direct cause of friction and wear exceeds 6% of the Gross National Product. This book showcases the valuable knowledge revealed from both theoretical and practical research results in the field of advanced technologies of coatings and surface modification, as well as wear and tribological characteristics of advanced materials and surface layers. Therefore, it is hoped that this book will be a valuable resource and helpful tool for scientists, engineers, and students in the field of surface engineering, materials science, and manufacturing engineering.
Understanding the characteristics of material contact and lubrication at tribological interfaces is of great importance to engineering researchers and machine designers. Traditionally, contact and lubrication are separately studied due to technical difficulties, although they often coexist in reality and they are actually on the same physical ground. Fast research advancements in recent years have enabled the development and application of unified models and numerical approaches to simulate contact and lubrication, merging their studies into the domain of Interfacial Mechanics. This book provides updated information based on recent research progresses in related areas, which includes new concepts, theories, methods, and results for contact and lubrication problems involving elastic or inelastic materials, homogeneous or inhomogeneous contacting bodies, using stochastic or deterministic models for dealing with rough surfaces. It also contains unified models and numerical methods for mixed lubrication studies, analyses of interfacial frictional and thermal behaviors, as well as theories for studying the effects of multiple fields on interfacial characteristics. The book intends to reflect the recent trends of research by focusing on numerical simulation and problem solving techniques for practical interfaces of engineered surfaces and materials. This book is written primarily for graduate and senior undergraduate students, engineers, and researchers in the fields of tribology, lubrication, surface engineering, materials science and engineering, and mechanical engineering.
Previous research provides qualitative evidence that an improved surface finish can increase the surface fatigue lives of gears. To quantify the influence of surface roughness on life, a set of AISI 9310 steel gears was provided with a near-mirror finish by superfinishing. The effects of the superfinishing on the quality of the gear tooth surfaces were determined using data from metrology, profilometry, and interferometric microscope inspections. The superfinishing reduced the roughness average by about a factor of 5. The superfinished gears were subjected to surface fatigue testing at 1.71-GPa (248-ksi) Hertz contact stress, and the data were compared with the NASA Glenn gear fatigue data base. The lives of gears with superfinished teeth were about four times greater compared with the lives of gears with ground teeth but with otherwise similar quality.