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This book is a printed edition of the Special Issue "Advances in Welding Metal Alloys, Dissimilar Metals and Additively Manufactured Parts" that was published in Metals
The combination of distinct materials is a key issue in modern industry, whereas the driving concept is to design parts with the right material in the right place. In this framework, a great deal of attention is directed towards dissimilar welding and joining technologies. In the automotive sector, for instance, the concept of “tailored blanks”, introduced in the last decade, has further highlighted the necessity to weld dissimilar materials. As far as the aeronautic field is concerned, most structures are built combining very different materials and alloys, in order to match lightweight and structural performance requirements. In this framework, the application of fusion welding techniques, namely, tungsten inert gas or laser welding, is quite challenging due to the difference in physical properties, in particular the melting point, between adjoining materials. On the other hand, solid-state welding methods, such as the friction stir welding as well as linear friction welding processes, have already proved to be capable of manufacturing sound Al-Cu, Al-Ti, Al-SS, and Al-Mg joints, to cite but a few. Recently, promising results have also been obtained using hybrid methods. Considering the novelty of the topic, many relevant issues are still open, and many research groups are continuously publishing valuable results. The aim of this book is to finalize the latest contributions on this topic.
Aluminium, magnesium and titanium are alloys of special interest for engineering applications in a wide range of sectors such as aeronautics, automotive and medical. Their low density, along with sufficient mechanical properties, makes them especially adequate for sectors such as transportation allowing diminishing weight less fuel consumption and emissions to the atmosphere. Nowadays, machining is still one the most important manufacturing processes, not only for metal parts, but also for specially designed hybrid parts for more demanding new applications. A wide range of valuable research has been done on the machining of conventional engineering materials. However, when dealing with light alloys and hybrid materials containing them, they need to face new challenges. Particularly, it is important to analyse the suitability of the machining of these alloys in the current context of Industry 4.0, focusing on the development of cost-effective and sustainable processes. This book is a comprehensive source on the machining of light alloys, presenting a collection of both experimental and review studies. The work is arranged in eight chapters, presented by a group of international scholars, which analyse the main problems related to the machining of these alloys from different perspectives. Key Features A comprehensive state-of-the-art reference source on machining of light alloys Provides research on conventional and non-conventional machining process Offers current research topics on sustainable machining Presents research on the machining of hybrid materials using light alloys Includes applications for Industry 4.0 environments Machining of Light Alloys: Aluminum, Titanium, and Magnesium The aim of the book is to serve as a tool for helping researchers and practitioners to face machining challenges and facilitating the development of new industrial applications for light alloys.
Additive manufacturing or 3D printing is the construction of an object using CAD models. The technology for additive manufacturing s gaining traction in recent times due to its accessibility for both personal and industrial use, as well as its usefulness in quick prototyping (either of a whole object or its components) and meeting the needs of small commercial workloads. Advances in Additive Manufacturing Processes informs readers about the breadth of 3D printing processes. Chapters cover the basic knowledge of additive techniques and their industrial applications with relevant examples. The improvements in each method and their recent technical achievements with practical experimental data are highlighted. The book presents eight types of 3D printing processes, covering a diverse range of technologies which represent the industry. The contents also cover selected topics of relevance to additive manufacturing which include the formation of defects and factors that affect the mechanical properties of the additively manufactured components. Chapters also provide recent guidelines for adapting additive manufacturing processes to increase productivity and reduce manufacturing cost. Advances in Additive Manufacturing Processes is a handy reference for scholars and professionals involved in manufacturing industries and process engineering as well as hobbyists who are interested in the current state-of-the-art in 3D printing.
To meet weight, quality, and cost targets, it is essential to design, develop, and manufacture optimal, cost- effective welded structures that take into consideration material, process, and dimensioning procedures. For effective design, a weld designer must have a comprehensive grasp of welding basics, associated metallurgy, and fabrication and characterization processes. Advanced Welding Techniques highlights breakthroughs in advances in welding methods and provides readers with the ability to accurately identify the appropriate welding processes and optimal improvement methods for intended applications. It offers comprehensive guidance on welding design to ensure readers are equipped to provide solutions to any technical malfunctions they may encounter, including: Supplies essential stepwise knowledge on design for welding, starting with the fundamentals to the complex Covers role of filler metals and parameters on welding performance, emerging and advanced welding techniques, and advantages and limitations of various methods Discusses integration of additive manufacturing and welding Contains practical applications Considers challenges and future scope for further research as well as future challenges This book offers students, academics, researchers, scientists, engineers, and industry experts a comprehensive overview of the most recent breakthroughs in advanced welding methods and their applications to joining various metals and their alloys.
This book covers advances in fusion and solid-state welding processes including basics, welding metallurgy, defect formation, and the effect of process parameters on mechanical properties. Details of the microstructural and mechanical behaviors of weldments are included. This book covers challenges encountered during dissimilar welding of metal by fusion and solid-state welding processes, including remedial solutions and hybrid processes to counter the same. Numerical and statistical simulation approaches used in the welding process for parameter optimization and material flow studies are described as well. Features: Provides details related to the microstructural and mechanical behaviors of welded joints developed by different welding processes. Covers recent research content, metallurgical analysis, and simulation aspects. Discusses the joining of plastics and ceramics. Includes a dedicated chapter on machine learning and digital twin in welding. Explores difficulties associated with the joining of dissimilar metals and alloys. This book is aimed at researchers and graduate students in material joining and characterization and welding.
Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.
Within manufacturing, welding is by far the most widely used fabrication method used for production, leading to a rise in research and development activities pertaining to the welding and joining of different, similar, and dissimilar combinations of the metals. This book addresses recent advances in various welding processes across the domain, including arc welding and solid-state welding process, as well as experimental processes. The content is structured to update readers about the working principle, predicaments in existing process, innovations to overcome these problems, and direct industrial and practical applications. Key Features: Describes recent developments in welding technology, engineering, and science Discusses advanced computational techniques for procedure development Reviews recent trends of implementing DOE and meta-heuristics optimization techniques for setting accurate parameters Addresses related theoretical, practical, and industrial aspects Includes all the aspects of welding, such as arc welding, solid state welding, and weld overlay
This volume presents research papers on additive manufacturing (popularly known as 3D printing) and joining which were presented during the 7th International and 28th All India Manufacturing Technology, Design and Research conference 2018 (AIMTDR 2018). The contents of this volume present the latest technological advancements for improving the efficiency, accuracy and speed of the additive manufacturing process and in fusion and solid-state welding technologies, with a variety of technologies, including fused deposition modelling, poly jet 3D printing, weld deposition based technology, selective laser melting and important welding technologies being covered. This volume will be of interest to academicians, researchers, and practicing engineers alike.
This book presents select proceedings of the 8th International and 29th All India Manufacturing Technology, Design and Research Conference (AIMTDR 2021). It discusses the latest advances in miniature manufacturing, machining of miniature components, surface engineering, nanomaterials, nanotechnology, Industry 4.0, optimization techniques, micro-electric discharge machining, electrochemical micro-machining, thin films, optimization of micro-machining process parameters, machining of nano-composites, characterization using atomic force microscopy, micro-tool fabrications, characterization of nano-composites, surface roughness analysis, tribological performance of surface coated materials and sustainability in manufacturing. The contents of this book are useful for students, researchers and as well as industry professionals in the various fields of mechanical engineering.