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Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity
Advanced Machining and Finishing explains the background theory, working principles, technical specifications, and latest developments in a wide range of advanced machining and finishing techniques. The book includes valuable technical information, tables of data, and diagrams to assist machinists. Drawing on the work of experts in both academia and industry, coverage addresses theoretical developments as well as practical improvements from R&D. With over 25 important processes, from electro-chemical machining to nano-machining and magnetic field assisted finishing, this is the most complete guide to this subject available. This unique guide will allow readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This is part of a 4 volume set entitled Handbooks in Advanced Manufacturing, with the other 3 addressing Advanced Welding and Deforming, Additive Manufacturing and Surface Treatment, and Sustainable Manufacturing Processes. - Provides the theory, operational parameters, and latest developments in over 25 different machining and finishing processes - Addresses both traditional and non-traditional machining methods - Introduces basic concepts in an introductory chapter, helping readers from a range of backgrounds to engage with the subject matter
Modern Machining Technology: Advanced, Hybrid, Micro Machining and Super Finishing Technology explores complex and precise components with challenging shapes that are increasing in demand in industry. As the first book to cover all major technologies in this field, readers will find the latest technical developments and research in one place, allowing for easy comparison of specifications. Technologies covered include mechanical, thermal, chemical, micro and hybrid machining processes, as well as the latest advanced finishing technologies. Each topic is accompanied by a basic overview, examples of typical applications and studies of performance criteria. In addition, readers will find comparative advantages, model questions and solutions. - Addresses a broad range of modern machining techniques, providing specifications for easy comparison - Includes descriptions of the main applications for each method, along with the materials or products needed - Provides the very latest research in processes, including hybrid machining
As machining processes become more advanced, so does the science behind them. This book emphasizes these scientific developments in addition to the more widely covered technological aspects, providing a full understanding of how machining has adapted to material constraints and moved beyond conventional methods in recent years. Numerous processes have been developed to allow the use of increasingly tough, corrosion-resistant, and temperature-resistant materials in machining. The advanced machining processes covered in this book range from mechanical, thermoelectric, and electrochemical, including abrasive water jet machining, electric discharge machining and micromachining, ion beam machining, and hybrid processes. It also addresses the sustainability issues raised by these processes. The underlying science of machining is centered throughout, as none of these processes can reach their full potential without both technical expertise and scientific understanding. Advanced Machining Science and its scientific approach will be of particular interest to students, researchers, and shop floor engineers.
This forward-thinking, practical book provides essential information on modern machining technology for industry with emphasis on the processes used regularly across several major industries. Machining technology presents great interest for many important industries including automotive, aeronautics, aerospace, renewable energy, moulds and dies, biomedical, and many others. Machining processes are manufacturing processes in which parts are shaped by the removal of unwanted material; these processes cover several stages and are usually divided into the following categories: cutting (involving single point or multipoint cutting tools); abrasive processes (including grinding and advanced machining processes, such as EDM (electrical discharge machining), LBM (laser-beam machining), AWJM (abrasive water jet machining) and USM (ultrasonic machining). - Provides essential information on modern machining technology, with emphasis on the processes used regularly across several major industries - Covers several processes and outlines their many stages - Contributions come from a series of international, highly knowledgeable and well-respected experts
This book covers the various advanced manufacturing processes employed by manufacturing industries to improve their productivity in terms of socio-economic development. The authors present automated conventional and non-conventional machining techniques as well as virtual machining principles and techniques. Material removal by mechanical, chemical, thermal and electrochemical processes are described in detail. A glossary of key concepts is attached at end of the book.
As technology advances, it is imperative to stay current in the newest developments made within the engineering industry and within material sciences. Trends in manufacturing such as 3D printing, casting, welding, surface modification, computer numerical control (CNC), non-traditional, Industry 4.0 ergonomics, and hybrid machining methods must be closely examined to utilize these important resources for the betterment of society. Advanced Manufacturing Techniques for Engineering and Engineered Materials provides a unified and complete overview about the recent and emerging trends, developments, and associated technology with scope for the commercialization of techniques specific to manufacturing materials. This book also reviews the various machining methods for difficult-to-cut materials and novel materials including matrix composites. Covering topics such as agro-waste, conventional machining, and material performance, this book is an essential resource for researchers, engineers, technologists, students and professors of higher education, industry workers, entrepreneurs, researchers, and academicians.
Traditional Machining Technology describes the fundamentals, basic elements, and operations of general-purpose metal cutting and abrasive machine tools used for the production and grinding of cylindrical and flat surfaces by turning, drilling, and reaming; shaping and planing; and milling processes. Special-purpose machines and operations used for thread cutting, gear cutting, and broaching processes are included along with semiautomatic, automatic, NC, and CNC machine tools; operations, tooling, mechanisms, accessories, jigs and fixtures, and machine-tool dynamometry are discussed. The treatment throughout the book is aimed at motivating and challenging the reader to explore technologies and economically viable solutions regarding the optimum selection of machining operations for a given task. This book will be useful to professionals, students, and companies in the industrial, manufacturing, mechanical, materials, and production engineering fields.
Advanced Applications in Manufacturing Engineering presents the latest research and development in manufacturing engineering across a range of areas, treating manufacturing engineering on an international and transnational scale. It considers various tools, techniques, strategies and methods in manufacturing engineering applications. With the latest knowledge in technology for engineering design and manufacture, this book provides systematic and comprehensive coverage on a topic that is a key driver in rapid economic development, and that can lead to economic benefits and improvements to quality of life on a large-scale. - Presents the latest research and developments in manufacturing engineering - Covers a comprehensive spread of manufacturing engineering areas for different tasks - Discusses tools, techniques, strategies and methods in manufacturing engineering applications - Considers manufacturing engineering at an international and transnational scale - Enables the reader to learn advanced applications in manufacturing engineering