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Describes the weldability aspects of structural materials used in a wide variety of engineering structures, including steels, stainless steels, Ni-base alloys, and Al-base alloys Welding Metallurgy and Weldability describes weld failure mechanisms associated with either fabrication or service, and failure mechanisms related to microstructure of the weldment. Weldability issues are divided into fabrication and service related failures; early chapters address hot cracking, warm (solid-state) cracking, and cold cracking that occur during initial fabrication, or repair. Guidance on failure analysis is also provided, along with examples of SEM fractography that will aid in determining failure mechanisms. Welding Metallurgy and Weldability examines a number of weldability testing techniques that can be used to quantify susceptibility to various forms of weld cracking. Describes the mechanisms of weldability along with methods to improve weldability Includes an introduction to weldability testing and techniques, including strain-to-fracture and Varestraint tests Chapters are illustrated with practical examples based on 30 plus years of experience in the field Illustrating the weldability aspects of structural materials used in a wide variety of engineering structures, Welding Metallurgy and Weldability provides engineers and students with the information needed to understand the basic concepts of welding metallurgy and to interpret the failures in welded components.
Detailed analyses of failures of material components have proved to be valuable in many ways; by preventing further failures, by assessing the validity of designs and the selection of materials, by uncovering shortcomings in the processing of the materials in volved through characterizations of defects, and by revealing problems introduced during the manufacture or fabrication of the component. Increased recognition of the value of performing failure analyses has caused the field to develop into a very active area of tech nical endeavor. Failure analysis has been employed in numerous different technical dis ciplines and has proven beneficial. The increased activity has caused many new and im proved methods for performing these analyses to be developed. Among these are many methods which can be characterized as generally belonging to the field of metallography. In recognition of the important role that metallography plays in the performance of failure analyses, the absence of a text that specifically discusses this subject, and the be lief that communication of information on the subject would be of technical interest, The American Society for Metals and The International Metallographic Society co sponsored a symposium. The intent was to bring together world-recognized authorities working in various aspects of the failure analysis and metallographic fields to share meth ods they use, results they have obtained, and the purposes to which they utilized these results. The symposium, entitled "Metallography in Failure Analysis", was held in Hous ton, Texas, USA, July 17-18, 1977.
Presents more than 120 expert failure analysis case histories from industries including automotive, aerospace, utilities, oil and gas, petrochemical, biomedical, ground transportation, off-highway vehicles, and more. Volume 2 builds on the tremendous acceptance of Volume 1 by the failure analysis community. The two volumes can also be purchased as a set for a special discounted price. Learn how others have investigated and solved failures in various industries involving a wide range of failure modes, materials, and analysis techniques.
Describes the weldability aspects of structural materials used in a wide variety of engineering structures, including steels, stainless steels, Ni-base alloys, and Al-base alloys Welding Metallurgy and Weldability describes weld failure mechanisms associated with either fabrication or service, and failure mechanisms related to microstructure of the weldment. Weldability issues are divided into fabrication and service related failures; early chapters address hot cracking, warm (solid-state) cracking, and cold cracking that occur during initial fabrication, or repair. Guidance on failure analysis is also provided, along with examples of SEM fractography that will aid in determining failure mechanisms. Welding Metallurgy and Weldability examines a number of weldability testing techniques that can be used to quantify susceptibility to various forms of weld cracking. Describes the mechanisms of weldability along with methods to improve weldability Includes an introduction to weldability testing and techniques, including strain-to-fracture and Varestraint tests Chapters are illustrated with practical examples based on 30 plus years of experience in the field Illustrating the weldability aspects of structural materials used in a wide variety of engineering structures, Welding Metallurgy and Weldability provides engineers and students with the information needed to understand the basic concepts of welding metallurgy and to interpret the failures in welded components.
This volume gives a comprehensive and thorough review on recent advances in the science of welding and provides a treatise for their application in day-to-day welding activities. The essential science of welding is presented for the first time in a style that is comprehensible to the craftsman, engineer and scientist. The application of welding technology requires familiarity with a broad spectrum of engineering and science. The practitioners of this technology need to be familiar with mathematics, physics, chemistry, metallurgy, electrical engineering, and mechanical engineering to mention the basics. These practitioners may only have a scant knowledge in all areas, and this book is intended to provide those practising welding with a broad but subtly in-depth overview of the subject. To accomplish this the book is divided into: weld pool chemistry and microstructure, processes: high energy density; low energy density; and bonding, heat input and associated stress, and computer control. Each of these areas addresses the literature, the fundamental science and engineering, and where the technology stands with respect to the topic. The knowledge level anticipated is not that of a senior engineer or researcher, although they could enjoy the works as much as anyone, but is more designed for those involved in the daily practise of welding. Thus the book will be of interest to craftsmen, students, engineers, researchers, managers, and those interested in the Theory and Practice of welding.
Corrosion failures of industrial components are commonly associated with welding. The reasons are many and varied. For example, welding may reduce the resistance to corrosion and environmentally assisted cracking by altering composition and microstructure, modifying mechanical properties, introducing residual stress, and creating physical defects. This book details the many forms of weld corrosion and the methods used to minimize weld corrosion. Chapters on specific alloys groups--carbon and alloy steels, stainless steels, high-nickel alloys, and nonferrous alloys--describe both general welding characteristics and the metallurgical factors that influence corrosion behavior. Corrosion problems associated with dissimilar metal weldments are also examined. Case histories document corrosion problems unique to specific industries including oil and gas, chemical processing, pulp and paper, and electric power. Special challenges caused by high-temperature environments are discussed. Commonly used methods to monitor weld corrosion and test methods for evaluation of intergranular, pitting, crevice, stress-corrosion cracking, and other forms of corrosion are also reviewed.