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Welding and Joining of Advanced High Strength Steels (AHSS): The Automotive Industry discusses the ways advanced high strength steels (AHSS) are key to weight reduction in sectors such as automotive engineering. It includes a discussion on how welding can alter the microstructure in the heat affected zone, producing either excessive hardening or softening, and how these local changes create potential weaknesses that can lead to failure. This text reviews the range of welding and other joining technologies for AHSS and how they can be best used to maximize the potential of AHSS. Reviews the properties and manufacturing techniques of advanced high strength steels (AHSS) Examines welding processes, performance, and fatigue in AHSS Focuses on AHSS welding and joining within the automotive industry
The fusion welding methods have traditionally been, and are today, normally used in the manufacture of automotive structures. Recent augmented procedure of Advanced High Strength Steels (AHSS) in automotive designs posed a desire to evaluate the application of fusion welding processes relative to the joining of AHSS. New developments in advanced high strength steels (AHSS) have helped reduce weight, improve fuel efficiency, and increase the crashworthiness of vehicles through enhanced mechanical properties. This has accelerated the integration of AHSS into the automotive architecture and increased demands to understand the effects of RSW. As a result, there has been a recent focus on the weldability of these steels.Welding and Joining of Advanced High Strength Steels illustrates and reviews the range of welding and other joining technologies for Advanced High Strength Steel (AHSS) and how they can be best utilized to get the most of the potential of AHSS. It covers detailed methods and discussions on how welding can change the microstructure in the heat affected area, fabricating either extreme hardening or softening, and how these changes generate potential weaknesses that can lead to failure. To understand the effects of microstructure on the mechanical performance of welds, it is important to recognize microstructural differences at the various weld regions. These include the base metal (BM), heat affected zone (HAZ) and fusion zone (FZ). The FZ is created by heating above the melting point, while the surrounding HAZ material itself consists of several regions which experience thermal cycles with progressively decreasing peak temperature from the fusion boundary.This book will be of valued for students and practitioners requiring information on the welding and joining of advanced high strength steels. Researchers and engineers within the steel and automotive industries will find it informative.
Chapter II discusses in detail the impact testing method and the instrumentation used including the mechanical and electrical components to acquire the test data.
Drawing on state-of-the-art research results, Resistance Welding: Fundamentals and Applications, Second Edition systematically presents fundamental aspects of important processes in resistance welding and discusses their implications on real-world welding applications. This updated edition describes progress made in resistance welding research and
Examines the types, microstructures and attributes of AHSSAlso reviews the current and future applications, the benefits, trends and environmental and sustainability issues.
This book presents select proceedings of the 1st International Conference on Advances in Mechanical Engineering and Material Science (ICAMEMS 2022). It discusses about the diverse technological advancements, innovations, and achievements in the areas of mechanical engineering and material science. It also covers the developments and challenges in the field of machine design, manufacturing, thermal and fluid engineering. Important topics covered in the conference include advanced manufacturing processes, machining, product design and development, mechatronics and robotics, non-conventional energy resources, green energy and energy harvesting, tribology, materials and characterization. The book also discusses advanced research areas in material science such as smart materials, bio-materials and advanced energy materials. Given the contents, the book will be a valuable reference for students, researchers and industrialists interested in advanced research areas of mechanical engineering and material science.
"The application of friction stir spot welding (FSSW) for joining advanced high strength steel (AHSS) offers improvements in automobile fuel economy and crashworthiness. FSSW is a solid-state process and therefore bypasses liquid phases that form during conventional resistance spot welding. This process eliminates detrimental solidification weld defects such as cracking and debonding. A hybrid hi-material FSSW tool comprised of cobalt-cemented tungsten carbide (WC-Co) was bonded to a tungsten-nickel-iron heavy alloy (WHA). A unique sinterbonding process was used to bond the two materials. Sinterbonding WC-Co powder to WHA, using hot pressing to apply pressure, resulted in an ideal consolidated interface. Thermodynamic analyses showed cobalt-rich eta-phase carbides are favored to form at the interface due to a reduction in carbon activity. The mechanical performance of FSSW welds on various AHSS was evaluated. For constant FSSW parameters, martensitic AHSS (M190) did not result in higher lap shear strengths (LSS) compared to dual phase AHSS (DP 590) which has less than half the tensile strength M190. The results suggest that higher strength materials are more resistant to material flow under the tool during welding, which results in smaller bonded regions and LSS. The formation of a strength-reducing soft ferrite layer originating from the sheet faying surfaces was investigated for a martensitic AHSS. A series of welds with varying process times (i.e., varying total energy input) was performed to investigate welding parameter effects on the ferritic layer formation. For the conditions explored, the extent of ferrite formation was dependent on oxygen availability"--Abstract, leaf iv.
This book provides an insight into the welding techniques with a cross-disciplinary treatment to address the shortcomings of contemporary learning of welding terminology. Various topics covered include introduction to welding processes, design requirements, prominence of design, case studies presenting structural defacements due to inappropriate design, comprehensive surveys on welding processes selected from various process categories, design calculations to be adopted for specific applications and sample calculations. This book is useful for researchers, engineers and professionals working on welding equipment and technologies.