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This report presents key results of a research and development project to validate new techniques for on-line testing of calibration drift in the process instrumentation channels of nuclear power plants. These techniques generally involve a computer-based data acquisition and data analysis system to trend the output of a large number of instrument channels and identify the channels that have drifted out of tolerance. The authors demonstrate that replacing conventional surveillance tests with on-line testing promotes plant efficiency by helping to limit calibration to those channels that actually need it.
This report presents the preliminary results of a research and development project on the validation of new techniques for on-line testing of calibration drift of process instrumentation channels in nuclear power plants. These techniques generally involve a computer-based data acquisition and data analysis system to trend the output of a large number of instrument channels and identify the channels that have drifted out of tolerance. This helps limit the calibration effort to those channels which need the calibration, as opposed to the current nuclear industry practice of calibrating essentially all the safety-related instrument channels at every refueling outage.
This book provides a training course for I and C maintenance engineers in power, process, chemical, and other industries. It summarizes all the scattered literature in this field. The book compiles 30 years of knowledge gained by the author and his staff in testing the I and C systems of nuclear power plants around the world. It focuses on process temperature and pressure sensors and the verification of these sensors’ calibration and response time.
1 1. 1 Introduction The (signal processing and storage) capacity ofthe human brain enables us to become powerful autonomous beings, but only if our brains operate in conjunction with (at least some of) our senses and muscles. Using these organs, we can interact with our environment, learn to adapt, and improve important aspects of our life. Similarly, the signal processing capabilities of modern electronics (computers) could be combined with electronic sensors and actuators to enable interaction with, and adaptation to, the (non-electrical) environment. This willlead to smarter and more powerful automated tools and machines. To facilitate and stimulate such a development, easy-to-use low-cost sensors are needed. The combination of electronic interface functions and a sensor in an integrated smart sensor, that provides a standard, digital, and bus-compatible output, would simplify the connection of sensors to standard electronic signal processors (microcontrollers, computers, etc. ). Currently, the calibration procedure, required for standardization of the sensor output signal level, contributes largely to the production costs of accurate sensors. To enable automation of the calibration procedure, and hence reduce the sensor fabrication costs, a digital calibrationjunction should be included in the smart sensor. INTEGRATED SMART SENSORS: Design and Calibration Introduction 1. 2 Sensors and actuators In industry many processes are electronically controlled. As depicted in Fig.