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The grinding action of waterborne debris circulating in concrete stilling basins, open channels, navigation locks, and other hydraulic structures can lead to abrasion damage several feet in depth. Damaged areas need to be periodically repaired to ensure the functionality and safety of the hydraulic facility. Traditionally, these repairs have been carried out after dewatering the damaged area; however, such practice can interfere with the operations of the facility and can prove to be very costly. Therefore, it is desirable to carry out the repairs while the damaged portion of the structure is submerged. The objective of this research was to develop concrete mixtures and placement methods to repair typical scour holes underwater. Approximately 70 concretes were evaluated to optimize mixture proportions. The four most promising fluid concretes and one control concrete were selected to fill small and relatively shallow depressions underwater using the conventional tremie and the proposed inclined tremie methods. Concrete was placed in the laboratory in a test box with the bottom especially shaped to simulate a small scour hole. Surface profiles and in-place mechanical properties of eight underwater-cast slabs and one slab that was cast above water were evaluated to compare concrete mixtures and placement techniques.
This report describes a laboratory test program on abrasion-erosion resistance of concrete, including the development of a new underwater abrasion-erosion test method. This program was designed to evaluate the relative abrasion-erosion resistance of various materials considered for use in the repair of erosion-damaged concrete structures. The test program encompassed three concrete types (conventional concrete, fiber-reinforced concrete, and polymer concrete); seven aggregate types (limestone, chert, trap rock, quartzite, granite, siliceous gravel, and slag); three principal water-cement rations (0.72, 0.54, and 0.40); and six types of surface treatment (vacuum, polyurethane coating, acrylic mortar coating, epoxy mortar coating, furan resin mortar coating, and iron aggregate topping). A total of 114 specimens made from 41 batches of concrete was tested. Based on the test data obtained, a comprehensive evaluation of the effects of various parameters on the abrasion-erosion resistance of concrete was presented. Materials suitable for use in the repair of erosion-damaged concrete structures were recommended. Additional work to correlate the reported findings with field performance was formulated.
A survey of Corps Divisions and District offices identified 54 structures that have experienced concrete damage due to erosion. Depths of erosion ranged from a few inches to approximately 10 ft. In general, this erosion damage resulted from the abrasive effects of waterborne rocks and other debris being circulated over the concrete surface during construction and operation of the structure. A variety of materials including armored concrete, conventional concrete, epoxy resins, fiber-reinforced concrete, and polymer-impregnated concrete have been used in the repairs reported herein with varying degrees of success, the degree of success generally being inversely proportional to the degree of exposure to those conditions conducive to erosion damage. These materials have been used with various construction procedures including dewatering and underwater repairs. It appears that given appropriate flow conditions in the presence of debris, all of the materials described are susceptible to some degree of erosion. No one material has demonstrated a consistently superior performance advantage over alternate materials. While improvements in materials should reduce the rate of concrete damage due to erosion, this alone will not solve the problem. Until the adverse hydraulic conditions which caused the original damage are minimized or eliminated, it will be extremely difficult for any of the materials currently being used in repair to perform in the desired manner. (Author).
The primary objectives of the initial phase of this investigation were to (a) identify and evaluate various abrasion-erosion-resistant materials for repairing and improving the durability of concrete stilling basin slabs, (b) develop optimum techniques for repair and rehabilitation of stilling basins, and (c) develop guidance for designing stilling basin exit configurations to avoid entrapping abrasive materials within the basin. A survey of Corps Divisions and District offices identified 52 structures that have experienced concrete damage due to erosion. Depths of erosion ranged from a few inches to approximately 10 ft. In general, this erosion damage resulted from the abrasive effects of waterborne rocks and other debris being circulated over the concrete surface during construction and operation of the structure. A variety of materials including armored concrete, conventional concrete, epoxy resins, fiber- reinforced concrete, and polymer-impregnated concrete were used with varying degrees of success in the 31 repairs reported. The degree of success generally was inversely proportional to the degree of exposure to those conditions conducive to erosion damage. These materials have been used with various construction procedures, including dewatering and underwater repairs.
Concrete will be the key material for Mankind to create the built environment of the next millennium. The requirements of this infrastructure will be both demanding, in terms of technical performance and economy, and yet be greatly varied, from architectural masterpieces to the simplest of utilities.Specialist techniques and materials for concrete construction forms the Proceedings of the three day international conference held during the Congress, creating with concrete, 6-10 September 1999, organised by the Concrete technology unit, University of Dundee.