Download Free Troubleshooting Manufacturing Processes Book in PDF and EPUB Free Download. You can read online Troubleshooting Manufacturing Processes and write the review.

Ready to earn your fix-it PhD? Then it's time to read The Art Of Troubleshooting. Combining theory and practice, you'll gain insight into the principles that underlie the diagnosis and repair of all machines. Explore the entire ecosystem of fixing things, including economics, psychology, and preventing future malfunctions by learning from current ones. Extremely practical too, you'll benefit from an entire section devoted to the bread-and-butter strategies that get you from "broken" to "fixed" in the shortest time possible. Finally, The Art Of Troubleshooting focuses on you. Understand the mindset and behaviors that can make anyone a truly powerful master of repair. Whether at home or at work, be the hero and save the day by getting things running again!
This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The 21 chapters are authored by well-known and experienced engineers who have specialized knowledge about the processes covered in this practical guide. From the Preface: “In every chapter, the process is described and the most common problems are discussed along with the root causes and potential technical solutions. Numerous case studies are provided that illustrate the troubleshooting process. Mark A. Spalding, The Dow Chemical Company
The book presents practical examples of troubleshooting tools applied in real technological processes. The content is useful for technicians, engineers, or maintenance professionals involved in setting up technical systems and reliable operation of rotary machines. The book presents various proactive maintenance methods, exploring how they can be applied to enhance the reliability and efficiency of technical systems. The importance of technical diagnostics is highlighted, offering valuable insights into the process of identifying and analyzing potential issues. The measurement and assessment of vibrations in technical systems are examined. Moreover, the book covers assessing the condition of systems through the study of friction, lubrication, and wear. The application of technical diagnostics tools in reductors' test operation is also detailed. In the concluding section, readers will find a thoughtful synthesis of the key concepts discussed throughout the book.
Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.
Avoid wasting time and money on recurring plant process problems by applying the practical, five-step solution in Process Engineering Problem Solving: Avoiding "The Problem Went Away, but it Came Back" Syndrome. Combine cause and effect problem solving with the formulation of theoretically correct working hypotheses and find a structural and pragmatic way to solve real-world issues that tend to be chronic or that require an engineering analysis. Utilize the fundamentals of chemical engineering to develop technically correct working hypotheses that are key to successful problem solving.
For the first time, process technicians have a resource designed specifically for them that will provide a comprehensive, thorough overview of modern troubleshooting methods and models. Process Technology Troubleshooting utilizes a simple to complex approach that encourages readers to master basic concepts before progressing to more advanced ones for increased comprehension. The book covers troubleshooting models that apply concepts from advanced instrumentation, the control loop, and process equipment and systems, and includes coverage of such processes as a simple pump-around and feed system, compressor system, heat transfer system, cooling tower system, boiler system, furnace system, distillation system , stirred reactor system, and separations system. Each of these systems have operational information, set points, and start-up procedures. These sections include "what-if" scenarios and detailed illustrations. Process Technology Troubleshooting is an invaluable resource and reference for any novice, training manager or experienced process technician.
Chemical production processes consist of many complex apparatuses involving both moving and static parts as well as interconnecting pipes, control mechanisms and electronics, mechanical and thermal stages, heat exchangers, waste and side product processing units, power ducts and many others. Bringing such a complicated unit online and ensuring its continued productivity requires substantial skill at anticipating, detecting and solving acute problems. This book is the professional's and student's entrance to the fascinating and important world of trouble shooting for chemical, pharmaceutical and other production processes.