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This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The 21 chapters are authored by well-known and experienced engineers who have specialized knowledge about the processes covered in this practical guide. From the Preface: “In every chapter, the process is described and the most common problems are discussed along with the root causes and potential technical solutions. Numerous case studies are provided that illustrate the troubleshooting process. Mark A. Spalding, The Dow Chemical Company
Ready to earn your fix-it PhD? Then it's time to read The Art Of Troubleshooting. Combining theory and practice, you'll gain insight into the principles that underlie the diagnosis and repair of all machines. Explore the entire ecosystem of fixing things, including economics, psychology, and preventing future malfunctions by learning from current ones. Extremely practical too, you'll benefit from an entire section devoted to the bread-and-butter strategies that get you from "broken" to "fixed" in the shortest time possible. Finally, The Art Of Troubleshooting focuses on you. Understand the mindset and behaviors that can make anyone a truly powerful master of repair. Whether at home or at work, be the hero and save the day by getting things running again!
The book presents practical examples of troubleshooting tools applied in real technological processes. The content is useful for technicians, engineers, or maintenance professionals involved in setting up technical systems and reliable operation of rotary machines. The book presents various proactive maintenance methods, exploring how they can be applied to enhance the reliability and efficiency of technical systems. The importance of technical diagnostics is highlighted, offering valuable insights into the process of identifying and analyzing potential issues. The measurement and assessment of vibrations in technical systems are examined. Moreover, the book covers assessing the condition of systems through the study of friction, lubrication, and wear. The application of technical diagnostics tools in reductors' test operation is also detailed. In the concluding section, readers will find a thoughtful synthesis of the key concepts discussed throughout the book.
A highly practical troubleshooting tool for today's complex processing industry Evolving industrial technology-driven by the need to increase safety while reducing production losses-along with environmental factors and legal concerns has resulted in an increased emphasis on sound troubleshooting techniques and documentation. Analytical Troubleshooting of Process Machinery and Pressure Vessels provides both students and engineering professionals with the tools necessary for understanding and solving equipment problems in today's complex processing environment. Drawing on forty years of industrial experience in the petrochemical, transportation, and component manufacturing industries, the author introduces analytical models that utilize simple mathematics to provide engineers with the information needed to understand equipment operation and failure modes. This will allow engineering professionals to talk intelligibly with manufacturers, implement modifications required for continued operation, and ultimately help them save millions of dollars in lost production or warranty claims. Readers will find in-depth coverage of factors that can cause equipment failure, including: * Component wear and fretting * Vibration of machines and piping * Instabilities and sizing of pumps and compressors * Thermal loads and stresses * Gear, bearing, shafting, and coupling loading * Corrosion and materials of construction By striking a balance between analytical and practical considerations, each potential problem area is illustrated with case studies taken from the author's own extensive experience and accompanied by methods that can be used to address a variety of related challenges.
Avoid wasting time and money on recurring plant process problems by applying the practical, five-step solution in Process Engineering Problem Solving: Avoiding "The Problem Went Away, but it Came Back" Syndrome. Combine cause and effect problem solving with the formulation of theoretically correct working hypotheses and find a structural and pragmatic way to solve real-world issues that tend to be chronic or that require an engineering analysis. Utilize the fundamentals of chemical engineering to develop technically correct working hypotheses that are key to successful problem solving.
These proceedings contain more than 80 of the best papers presented at the INCOM '92 Symposium, and relate to the vast changes which are occurring worldwide in manufacturing technology. Research oriented technical papers cover subjects such as: simulation of manufacturing processes; sensor based robots; information systems; general aspects of CIM and manufacturing networks.
Consider the possibility of a manufacturing method that can do all this: reduce lead time increase product diversity produce higher-quality products allow more competitive pricing ensure customer satisfaction reach dominance in the global marketplace Those are all part of the upside potential for the Matrix Manufacturing Method. Its promising premise: apply beneficial technology to all stages of the manufacturing process, leading to increased efficiency. Actually, the Matrix Manufacturing Method is far more than a mere promise; it's already become standard and successful practice at many companies. Details of the Matrix Manufacturing Method now make their first-ever appearance in Restructuring the Manufacturing Process: Applying the Matrix Method, describing this important new philosophy of manufacturing management-and practical ways to bring its concepts into reality. A pioneer of the Matrix Manufacturing Method, Halevi presents comprehensive and convincing details behind its rationale and practice. The method's foundation: incorporate engineering stages (technology) during production management stages, allowing qualified professionals to make crucial decisions at execution time, through the use of accurate and flexible engineering data. As the book's case histories demonstrate, companies that have taken those measures now benefit from a "new degree of freedom" in the manufacturing cycle-and its myriad advantages. Numerous theories may have been proposed to create technology-driven manufacturing processes: what makes the Matrix Manufacturing Theory most valuable is its improvements of all disciplines, aspects, and activities related to product production. Gain that all-inclusive competitive edge with Restructuring the Manufacturing Process: Applying the Matrix Method.