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Hundreds of examples and guidelines detail how to improve your current die designs, or utilize new progressive designs that maximize efficiency while minimizing cost. Examples of the topics covered in the book's nineteen chapters include: punches and dies, stock guides and pilots, strippers, press selection, binding, blank development, design of strips and stampings, carbide dies, die material selection, design practices, EDM, mathematics and angle calculations, lubrication, sensors and die protection, and more.
The only book of its kind expressly intended to help avoid the pitfalls associated with stamping designs, die designs, and stamping die function.
This classic handbook provides the major formulas, calculations, cost estimating techniques, and safety procedures needed for specific die operations and performance evaluations. Dies are the most commonly used manufacturing methodology for the production of complex, high-precision parts Filled with charts, step-by-step guidelines, design details, formulas and calculations, and diagrams Updated to reflect the latest developments in the field, including new hardware components, custom-made automated systems, rotary bending techniques, new tool coating processes, and more
By an engineer with decades of practical manufacturing experience, this book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illustrates several different approaches to this intricate field by taking the reader through the "hows" and "whys" of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. While concentrating on simple, applicable engineering methods rather than complex numerical techniques, this practical reference makes it easier for readers to understand the subject by using numerous illustrations, tables, and charts. Emphasizes the influence of materials as an aid to understanding manufacturing processes and operations. Features the essential mathematical formulas and calculations needed for various die operations and performance evaluation. Shows the comparative advantages and liabilities for each manufacturing process and operation. Offers a complete picture of the knowledge and skills needed for the effective design of dies for sheet-metal forming processes highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die parts.
This uniquely organized text gives both students and working professionals graphically detailed assistance in understanding the underlying principles of die design, illustrating how these basic engineering principles are easily adapted to a limitless variety of die designs. It divides the design of each die into a series of easy-to-follow steps and illustrates each step in pictorial view and as a portion of an engineering drawing. Materials, punches, die sets, stops, strippers, gages, pilots and presses are covered. Copyright © Libri GmbH. All rights reserved.
"The book contains hands-on information, valuable tooling tips, and procedural recommendations regarding the selection, processing, and use of materials. This comprehensive reference is for anyone working with the selection, application, and use of cast irons, cast steels, wrought tooling sheets, and aluminum and stainless steels. The subjects of basic metallurgy, heat treating, machining, grinding, electrical discharge machining, welding, quality, wear enhancements, surface coatings, and treatments for tools and dies have been carefully organized and presented for quick reference."--BOOK JACKET.Title Summary field provided by Blackwell North America, Inc. All Rights Reserved
The creation of a Fifth Edition is proof of the continuing vitality of the book's contents, including: tool design and materials; jigs and fixtures; workholding principles; die manipulation; inspection, gaging, and tolerances; computer hardware and software and their applications; joining processes, and pressworking tool design. To stay abreast of the newer developments in design and manufacturing, every effort has been made to include those technologies that are currently finding applications in tool engineering. For example, sections on rapid prototyping, hydroforming, and simulation have been added or enhanced. The basic principles and methods discussed in Fundamentals of Tool Design can be used by both students and professionals for designing efficient tools.
This textbook is aimed at providing an introduction to the subject for undergraduate students studying mechanical and manufacturing engineering at most universities. Many of the universities prescribe a syllabus that contains both Design of Jigs and Fixtures, and Design of Press Tools in a single semester course. Keeping the above in mind, this book is designed in two parts. Part-I deals with Jigs and Fixtures and Part-II is earmarked exclusively for the study of Press Tools. Both these subjects are built progressively in successive chapters. A separate appendix, in each part, provides short answer questions with answers, which will help the students in clarifying doubts and strengthen their knowledge. The explanatory notes and illustrations provided in the book will serve as an aid for learning. End-of-chapter questions and answers will prove useful for self study. This textbook will be extremely useful for the students and practicing engineers studying mechanical, manufacturing, and production engineering.