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This book presents a balanced blend of fundamental research such as principles and characteristics of machining of difficult-to-cut materials and coating techniques and in-depth practical information on coatings techniques and classifications, the effect of coating parameters on machining responses, and finite element analysis of the machining performance of coated tools. In addition to the benefits of the thin-film deposition on the cutting tools, the limitations of the coating deposition techniques and the coating properties are also discussed. Features: Associates the application of coating technology for improving machining characteristics of difficult-to-cut materials. Elaborates effect of coating architecture on the output machining parameters. Explores the performance of coated cutting tools. Discusses advanced coating systems and their application. Includes industrial case studies and practical implementations where coatings were applied for the machining of difficult-to-cut materials. This book is aimed at researchers and graduate students in thin-films, coatings, machining, materials engineering, and manufacturing.
This book presents a balanced blend of fundamental research such as principles and characteristics of machining of difficult-to-cut materials and coating techniques and in-depth practical information on coatings techniques and classifications, the effect of coating parameters on machining responses, and finite element analysis of the machining performance of coated tools. In addition to the benefits of the thin-film deposition on the cutting tools, the limitations of the coating deposition techniques and the coating properties are also discussed. Features: Associates the application of coating technology for improving machining characteristics of difficult-to-cut materials Elaborates effect of coating architecture on the output machining parameters Explores the performance of coated cutting tools Discusses advanced coating systems and their application Includes industrial case studies and practical implementations where coatings were applied for the machining of difficult-to-cut materials This book is aimed at researchers and graduate students in thin-films, coatings, machining, materials engineering, and manufacturing.
Authored by leading experts from around the world, the three-volume Handbook of Nanostructured Thin Films and Coatings gives scientific researchers and product engineers a resource as dynamic and flexible as the field itself. The first two volumes cover the latest research and application of the mechanical and functional properties of thin films an
This book provides essential information on environmentally benign/sustainable machining processes including innovations and developments in conventional machining, considering economy, safety, and productivity. Developments in machine tools, recent research on green lubricants and lubrication techniques, process hybridization, and the role of optimization techniques are discussed. Green machining of difficult-to-machine materials and composites is also explained with attempts towards making electric discharge and electrochemical machining technologies. Features: Covers up to date and latest information on environmentally benign machining technologies. Includes current approaches regarding the machinability properties of biomaterials, smart materials, and difficult-to-cut materials. Reviews theoretical understanding and practical aspects of using different technological approaches to attain sustainability in machining. Includes sustainability aspects for both conventional and modern machining. Aids industrial users in the optimum selection of machining parameters with regard to sustainability. This book is aimed at researchers and professionals in manufacturing and mechanical engineering, and sustainable processes.
Forming and Machining of Polymers, Ceramics, and Composites targets the two important manufacturing processes where plastic deformation is involved to give the required shape and size to the raw material. The main goal of the book is to represent the recent developments in the field of forming and machining of different non-metals, especially polymers, composites, and ceramics. Special focus is on the advancement of these processes to manufacture components from these non-metals. Presents exclusive material dedicated to forming and machining of non-metals, that is, polymers, ceramics, and composites Provides comprehensive coverage of all important topics related to non-metals processing Covers basics and current research in the field of forming and machining of non-metals Focuses on sustainability interventions and intelligent manufacturing techniques for quality and productivity in forming and machining of non-metals Discusses conventional and non-conventional machining and microfabrication aspects for fabrication and processing of non-metals This book is aimed at graduate students and researchers in materials processing and machine design.
The book covers various methods of characterization of advanced materials commonly used in engineering including understanding of the working principle and applicability of devices. It explores the techniques implemented for advanced materials like superalloys, thin films, powders, nanocomposites, polymers, shape memory alloys, high entropy alloys, and so on. Major instruments covered include X-ray diffraction, near-field scanning optical microscopy Raman, X-ray photospectroscopy, ultraviolet-visible-near-infrared spectrosphotometer, Fourier-transform infrared spectroscopy, differential scanning calorimeter, profilometer, and thermogravimetric analysis. Features: Covers material characterization techniques and the development of advanced characterization technology Includes multiple length scale characterization approaches for a large variety of materials, from nano- to micron-scale, as well as their constraints Discusses advanced material characterization technology in the microstructural and property characterization fields Reviews both practical and theoretical explanations of approaches for characterizing microstructure and properties Offers fundamentals, basic instrumentation details, experimental approaches, analyses, and applications with case studies This book is aimed at graduate students and researchers in materials science and engineering.
This book details nanofinishing techniques employed for finishing of industrial applications in a comprehensive manner. It provides an introduction into nanofinishing requirements and basic nanofinishing techniques and their variants and details the latest developments, research and innovation, and advancements. It includes topics ranging from working principles, material removal mechanisms, force analysis, and mathematics involved in industry-specific applications, salient features, comparative study, and automation and optimization in nanofinishing technologies. This book: Explains cutting-edge nanofinishing technologies comprehensively, Discusses numerical explanations for better selection of process parameters and their modelling and optimization, Provides application-oriented aspects of nanofinishing processes, Explains processes considering Industry 4.0 capabilities and green manufacturing, Focuses on applications with good relevance to industry and coverage of case studies. This book is aimed at graduate students and researchers in manufacturing and process engineering, and the die and mould industries.
This book describes the operations and industrial processes related to the production of advanced materials including ingot and powder metallurgy processing routes. It outlines the deformation processing mechanisms inducing failure at both ambient and high temperatures. Further, it embodies practical knowledge and engineering mechanisms of traditional and unorthodox material disposal approaches, concurrently with gear cutting/ manufacturing and computer numerically controlled machining. The surface fusion of metals in the production of coatings via the process of laser cladding is also covered. Features: Covers novel and multi-variety techniques of materials processing and manufacturing. Reports on the significant variables of the processes and basic operations of advanced materials. Discusses fundamental and engineering machining analysis. Includes novel fabrication of TiAl alloys using both powder and ingot metallurgy routes. Enables critical thinking through technical problem solving of local service manufacturers. This book is aimed at researchers and graduate students in materials and manufacturing engineering.
This book covers advances in fusion and solid-state welding processes including basics, welding metallurgy, defect formation, and the effect of process parameters on mechanical properties. Details of the microstructural and mechanical behaviors of weldments are included. This book covers challenges encountered during dissimilar welding of metal by fusion and solid-state welding processes, including remedial solutions and hybrid processes to counter the same. Numerical and statistical simulation approaches used in the welding process for parameter optimization and material flow studies are described as well. Features: Provides details related to the microstructural and mechanical behaviors of welded joints developed by different welding processes. Covers recent research content, metallurgical analysis, and simulation aspects. Discusses the joining of plastics and ceramics. Includes a dedicated chapter on machine learning and digital twin in welding. Explores difficulties associated with the joining of dissimilar metals and alloys. This book is aimed at researchers and graduate students in material joining and characterization and welding.
This book describes several post-processing techniques that can be used to enhance the mechanical strength, isotropy, surface quality, and dimensional accuracy of 3D printed components using the Fused Deposition Modeling (FDM) technique. It also discusses the usage of adhesives, interlocks, fasteners, ultrasonic, frictional, and microwave energy to join FDM-3D printed parts. Furthermore, the book also covers the scope of future research and challenges in the post-processing of FDM parts, as well as some of the most popular approaches in the field, such as Big Area Additive Manufacturing (BAAM), Machine Learning, and Internet of Things (IoT). Features: • Covers all necessary details related to post-processing of Fused Deposition Modeling (FDM) parts. • Provides an overview of various joining techniques for 3D printed FDM parts. • Focuses on the latest developments related to sustainability and optimization in post-processing of FDM parts. • Includes microwave joining of 3D printed parts. • Reviews case studies on cutting edge research, innovation, and development aspects. This book is aimed at researchers and graduate students in additive manufacturing, materials science, as well as manufacturing engineering.