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This book bridges the technology and business aspects of thermoplastics, providing a guide designed for engineers working in real-world industrial settings. The author explores the criteria for material selection, provides a detailed guide to each family of thermoplastics, and also explains the various processing options for each material type. More than 30 families of thermoplastics are described with information on their advantages and drawbacks, special grades, prices, transformation processes, applications, thermal behaviour, technological properties (tenacity, friction, dimensional stability), durability (ageing, creep, fatigue), chemical and fire behaviour, electrical properties, and joining possibilities. Biron explores the technological properties and economics of the major thermoplastics and reinforced thermoplastics, such as polyethylene, and emerging polymers such as polybenzimidazole, Thermoplastic Elastomers (TPEs) and bioplastics. In the second edition, a new section 'plastics solutions for practical problems' provides over 25 case studies illustrating a wide range of design and production challenges across the spectrum of thermoplastics, from metal and glass replacement solutions, to fire retardant plastics and antimicrobials. In addition, Biron provides major new material on bioplastics and wood plastic composites (WPCs), and fully updated data throughout. Combining materials data, information on processing techniques, and economic aspects (pricing), Biron provides a unique end-to-end approach to the selection and use of materials in the plastics industry and related sectors Includes a new section of case studies, illustrating best practice across a wide range of applications and industry sectors New material on bioplastics and sustainable composites
THERMOPLASTIC POLYMER COMPOSITES The monograph represents a life-long career in industry and academia and creates an exhaustive and comprehensive narrative that gives a complete understanding of important and state-of-the-art aspects of polymer composites including processing, properties, performance, applications & recyclability. Based on 40 years’ experience in both industry and academia, the author’s goal is to make a comprehensive and up-to-date account that gives a complete understanding of various aspects of polymer composites covering processing, properties, performance, applications & recyclability. Divided into 8 main chapters, the book treats thermoplastics vs. thermosets and the processing of thermoplastics; filled polymer composites; short fiber reinforced composites; long fiber reinforced composites; continuous fiber reinforced composites; nanocomposites; applications; and recycling polymer composites. Readers can have confidence that: Thermoplastic Polymer Composites (TPC) gives a comprehensive understanding of polymer composites’ processing, properties, applications, and their recyclability; Provides a complete understanding of man-made as well as natural fiber reinforced polymer (FRP) composites and explores in depth how short fiber, long fiber, and continuous fiber can transform the entire domain of composites’ processing and properties; Provides a deep understanding of nanocomposites with more than 50 examples covering both commodities as well as engineering thermoplastics. It presents conducting composites and several bio-medical applications of composites that are already passed through laboratories. Audience This unique reference book will be of great value to researchers and postgraduate students in materials science, polymer science, as well industry engineers in plastics manufacturing. Those working in product development laboratories of polymer and allied industries will also find it helpful.
Thermoplastic Aromatic Polymer Composites: A Study of the Structure, Processing and Properties of Carbon Fibre Reinforced Polyetheretherketone and Related Materials deals with the field of thermoplastic composite materials through a study of carbon fiber reinforced polyetheretherketone. The book is composed of twelve chapters. The first four chapters are an introduction and basic learning of thermoplastic composite materials. These chapters include discussions on the components of thermoplastics, product forms, and the microstructure of aromatic polymer composites. The processing and manufacturing technology, including the fundamental operations, control, and the wide implications of manufacturing the composite material, are analyzed. The service performance structure of three interactions, namely, material, design, and processing, are illustrated. The strength of thermoplastic composites is then considered through an analysis of both shear and extensions with elastic modulus, but in the case of material strength, the differences between tension and compression properties should be taken into account. The book also notes that the durability, temperature sensitivity, and environmental resistance should likewise be regarded for a structural composite to have practical value and satisfactory performance. Lastly, the text explains that the numerous applications of thermoplastic structural composites, such as in medicine, aviation, marine and space technology, automotive, and industrial machinery, are all important and a rigorous evaluation is therefore necessary. The book finally suggests that the research into the future developments in the thermoplastic structural composites and the trend toward new design strategies and processing technology are important in optimizing the composite's great potential. Industrial researchers in the field of chemistry and polymer composites, students, and academicians interested in the design and application of polymer composites will find this book relevant.
Thermoplastics represent appx 90% by weight of all plastics consumed world-wide. We know them mainly in the form of polythenes, polyolefins, polystyrenes, nylons and acrylics. Under different heating conditions and by varying the composition of the plastic it is possible to make many different products with differing properties.This is a decision-making tool and source-book of information for plastics users, providing detailed accounts of the materials used, their economics,the selection of appropriate materials, and the use of thermoplastic resins and their composites. By having this book to hand, you will use the right material in the right way to produce the right product. · Provides a quick and pragmatic approach to selecting thermoplastics for the non-specialist plastics user· Offers detailed accounts of thermoplastics including economic and technological elements· Clear and easy to understand illustrated with figures, tables and graphs throughout
Recent developments in high performance thermoplastic resins and their composites are described in this book, and the benefits and limitations of these emerging materials are assessed for aerospace and other applications. Discussions on the performance of neat and continuous fiber reinforced thermoplastic resins in terms of their properties and environmental and chemical resistance are provided.
This volume provides a report on the structure, properties and thermomechanical response of thermoplastic composites. Emphasis is placed on the role of the matrix on thermomechanical behaviour in various composite microstructures.
The book covers various thermoplastic composites, including continuous and discontinuous fiber thermoplastic composites. It describes processing methods and explains the effect of different processing parameters on the structure and performance of thermoplastic composites. Characterization and mechanics of the composite are also discussed in the book.
Polymer matrix composites are finding increasing number of applications due to their high weight-saving potential as well as unique characteristics, such as high strength-to-density ratio, fatigue resistance, high damping factor, and freedom from corrosion. While many textbooks are available on the mechanics of polymer matrix composites, few cover their processing. Processing of Polymer Matrix Composites fills this gap. The book focuses on the major manufacturing processes used for polymer matrix composites and describes process details, process parameters and their effects on properties and process-induced defects, and analytical and experimental methods used for understanding process conditions. The book describes fibers, thermosetting and thermoplastic polymers, and interface characteristics that are important from the standpoint of both design and processing. It also emphasizes the applications of process fundamentals for both continuous fiber and short fiber polymer matrix composites. In addition the book considers quality inspection methods, tooling, and manufacturing costs and environmental and safety issues.
Research into the manufacture of lightweight automobiles is driven by the need to reduce fuel consumption to preserve dwindling hydrocarbon resources without compromising other attributes such as safety, performance, recyclability and cost. Materials, design and manufacturing for lightweight vehicles will make it easier for engineers to not only learn about the materials being considered for lightweight automobiles, but also to compare their characteristics and properties.Part one discusses materials for lightweight automotive structures with chapters on advanced steels for lightweight automotive structures, aluminium alloys, magnesium alloys for lightweight powertrains and automotive structures, thermoplastics and thermoplastic matrix composites and thermoset matrix composites for lightweight automotive structures. Part two reviews manufacturing and design of lightweight automotive structures covering topics such as manufacturing processes for light alloys, joining for lightweight vehicles, recycling and lifecycle issues and crashworthiness design for lightweight vehicles.With its distinguished editor and renowned team of contributors, Materials, design and manufacturing for lightweight vehicles is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers. Provides a comprehensive analysis of the materials being used for the manufacture of lightweight vehicles whilst comparing characteristics and properties Examines crashworthiness design issues for lightweight vehicles and further emphasises the development of lightweight vehicles without compromising safety considerations and performance Explores the manufacturing process for light alloys including metal forming processes for automotive applications