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This volume focuses on the practical application of processes for manufacturing plastic products. It includes information on design for manufacturability (DFM), material selection, process selection, dies, molds, and tooling, extrusion, injection molding, blow molding, thermoforming, lamination, rotational molding, casting, foam processing, compression and transfer molding, fiber reinforced processing, assembly and fabrication, quality, plant engineering and maintenance, management.
Part of the renowned Tool and Manufacturing Engineers Handbook Series, the Machining Vol. 1 helps you apply cost-effective techniques to achieve the best results for over 100 traditional and nontraditional machining processes. Chapters include: Principles of Metalcutting and Machinability, Tolerance Control, Cutting Tool Materials, Sawing, Broaching, Planing, Shaping, and Slotting, Turning and Boring, Milling, Grinding, Threading Gear and Spline Production, Nontraditional Machining, Machine Loading and Unloading, Machine Rebuilding, and much more!
Never before have the wide range of disciplines comprising manufacturing engineering been covered in such detail in one volume. Leading experts from all over the world have contributed sections. The coverage represents the most up to date survey of the broad interests of the manufacturing engineer. Extensive reference lists are provided, making this an indispensable work for every engineer in industry.Never before have the wide range of disciplines comprising manufacturing engineering been covered in such detail in one volume. Leading experts from all over the world have contributed sections. Materials and processes are described, as well as management issues, ergonomics, maintenance and computers in industry. CAD (Computer Aided Design), CAE (Computer Aided Engineering), CIM (Computer Integrated Manufacturing) and Quality are explored at length. The coverage represents the most up-to-date survey of the broad interests of the manufacturing engineer. Extensive reference lists are provided, making this an indispensable work for every engineer in industry.
You'll rely on Forming to help you understand over 50 forming processes plus the advantages, limitations, and operating parameters for each process. Save valuable production time and gain a competitive edge with practical data that covers both the basics and advanced forming processes. Forming also helps you choose the most appropriate materials, utilize innovative die designs, and assess the advantages and limitations of different press types and processes.
Selecting the Right Manufacturing Improvement Tools offers an easy-to-read and comprehensive review of the most important current industrial improvement tools that every manufacturing or industrial executive, operational manager or engineer needs to know, including which tool to use for a particular type of manufacturing situation. But his book goes beyond a simple comparison of improvement tools to show how these tools can be implemented and supported. Instead, it offers a broader strategic explanation of how they relate to one another, and their relative strengths and weaknesses in the larger context of the entire enterprise. It demonstrates how to use these tools in an integrated way such that they are not just be viewed as another "program of the month or management fad. Selecting the Right Manufacturing Improvement Tools guides the use of these individual management tools within the need for aligning the organization, developing leadership, and managing change, all for creating an environment where these tools will be more successfully applied. - Provides an excellent review of the most popular improvement tools and strategies - Lean Manufacturing, Kaizen, including 5S, Kanban, Quick Changeover, and Standardization, Total Productive Maintenance, Six Sigma, Supply Chain Management, Reliability Centered Maintenance, Predictive Maintenance (or Condition Monitoring), and Root Cause Analysis. - Illustrates the use of each tool with case studies, using a fictitious company called "Beta International," which continues its journey to business excellence from author's previous book, Making Common Sense Common Practice - Describes the foundational elements necessary for any tool to work - leadership, organizational alignment and discipline, teamwork, performance measurement, change management, and the role of innovation. - Concludes with a recommended hierarchy for the use of the various tools, and provides enough information so that individual circumstances and issues can be related to these improvement tools, making better decisions and having greater business success.
Addresses important topics of DFM, including how it relates to concurrent engineering, management issues, getting started in DFM, how to justify using DFM, applying quality tools and how DFM is affecting computer technology (and vice versa). Covers topics starting with the creative thinking process, to combining DFM with geometric dimensioning and tolerancing. Also includes product design information that designers should know when committing pen to paper or mouse to mat.
The creation of a Fifth Edition is proof of the continuing vitality of the book's contents, including: tool design and materials; jigs and fixtures; workholding principles; die manipulation; inspection, gaging, and tolerances; computer hardware and software and their applications; joining processes, and pressworking tool design. To stay abreast of the newer developments in design and manufacturing, every effort has been made to include those technologies that are currently finding applications in tool engineering. For example, sections on rapid prototyping, hydroforming, and simulation have been added or enhanced. The basic principles and methods discussed in Fundamentals of Tool Design can be used by both students and professionals for designing efficient tools.
Get the expert advise you need to shrink handling costs, reduce downtime and improve efficiency in plant operations! You'll use this comprehensive handbook during post design, process selection and planning, for establishing quality controls, tests, and measurements, to streamline production, and for managerial decision-making on capital investments and new automated systems.
A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.