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Theory and Methods of Metallurgical Process Integration analyzes the basic elements and characteristics of steel manufacturing processes and operation, also proposing a theory of precise dynamic design and integration of steel plants. Following several case studies, a new generation steel manufacturing process is proposed. Through deep description and analysis of the dynamic operation of the steel manufacturing process, this book can help readers understand that the study of dynamic integration for the "mass-energy-time-space-information" during the steel manufacturing process has to be highly emphasized in order to further promote optimization of the steel manufacturing process and plant. - Extends the research methodology and future direction of the metallurgical process - Concentrates on the study of the physical essence and the running rules of the dynamic operation of the steel manufacturing process - Summarizes six rules for the dynamic operation of the steel manufacturing process for newly-built or existing steel plants, which provides useful guidance for engineering design, production technology, and production and technology management
"Metallurgical Process Engineering" discusses large-scale integrated theory on the level of manufacturing production processes, putting forward concepts for exploring non-equilibrium and irreversible complex system. It emphasizes the dynamic and orderly operation of the steel plant manufacturing process, the major elements of which are the flow, process network and program. The book aims at establishing a quasi-continuous and continuous process system for improving several techno-economic indices, minimizing dissipation and enhancing the market competitiveness and sustainability of steel plants. The book is intended for engineers, researchers and managers in the fields of metallurgical engineering, industrial design, and process engineering. Prof. Ruiyu Yin is honorary president of the Central Iron and Steel Research Institute, China, and a member of the Chinese Academy of Engineering.
This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.
Originally published in 1985, this textbook provides a thorough and comprehensive coverage of a wide range of topics in stoichiometry and thermodynamics with special emphasis on applications to metallurgical processes. This book will be welcomed as a text for courses in elementary and advanced thermodynamics and stoichiometry.
This volume is concerned with the analysis and interpretation of multivariate measurements commonly found in the mineral and metallurgical industries, with the emphasis on the use of neural networks.The book is primarily aimed at the practicing metallurgist or process engineer, and a considerable part of it is of necessity devoted to the basic theory which is introduced as briefly as possible within the large scope of the field. Also, although the book focuses on neural networks, they cannot be divorced from their statistical framework and this is discussed in length. The book is therefore a blend of basic theory and some of the most recent advances in the practical application of neural networks.
Primarily intended for the undergraduate students of metallurgical engineering, this book provides a firm foundation for the study of the fundamental principles of transport processes and kinetics of the chemical reactions that greatly help in carrying out a complete analysis of the rate processes in metallurgy. Systematically organized in eight chapters, the book provides a comprehensive treatment and balanced coverage of topics such as kinetic properties of fluids, heat transfer, mass transfer, techniques of dimensional analysis, treatment of transport problems by means of the boundary layer theory, reaction kinetics, and also makes a study of simultaneous transfer of heat, mass and momentum for various metallurgical phenomena. Every major concept introduced is worked out, through suitable solved examples, to a numerical conclusion. In addition, each chapter concludes with a wide variety of review questions and problems to aid further understanding of the subject.
This book starts with an extended introductory treatise on the fundamentals before moving on to a detailed description of the new methods of purification of transition metals and rare earth metals.
Metals are still the most widely used structural materials in the manufacture of products and structures. Their properties are extremely dependent on the processes they undergo to form the final product. Successful manufacturing therefore depends on a detailed knowledge of the processing of the materials involved. This highly illustrated book provides that knowledge.Metal processing is a technical subject requiring a quantitative approach. This book illustrates this approach with real case studies derived from industry. - Real industrial case studies - Quantitative approach - Challenging student problems
A comprehensive guide to current practices Powder metallurgy processes increasingly dominate the production of iron and steel components for a variety of machines, appliances, automobiles, and tools. These processes yield high-quality precision components, recycle scrap metals into useful powders, and consume less energy than traditional manufacturing methods. Despite the tremendous growth in this area, however, until now there has been no guide on practical issues in the field. Powder Metallurgy of Iron and Steel fills the need for a fundamental, nonmathematical treatment of this technology. Focusing on the most useful applications and the advantages of different production techniques, this systematic, self-contained volume provides serious help in tackling production problems on the factory floor. It covers the gamut of practical topics, from injection molding and compaction processes to sintering, full-density processes, heat treatments, finishing operations, and the mechanical properties of many products, including die-compacted steels. Written by a leading authority and designer of educational programs for the industry, Powder Metallurgy of Iron and Steel: Emphasizes current practices and real engineering materials in everyday manufacturing processes Keeps the mathematics simple, boxing the calculations outside the main body of text Includes research articles and trade information from a variety of sources Features numerous pictures and flow diagrams Includes an appendix with an extensive list of definitions This important tutorial for an expanding work force is accessible to scientists and engineers alike, as well as technicians, production supervisors, designers, consultants, and marketing personnel. It is also an excellent textbook for undergraduate and industrial courses.
This book describes and explains the methods by which three related ores and recyclables are made into high purity metals and chemicals, for materials processing. It focuses on present day processes and future developments rather than historical processes. Nickel, cobalt and platinum group metals are key elements for materials processing. They occur together in one book because they (i) map together on the periodic table (ii) occur together in many ores and (iii) are natural partners for further materials processing and materials manufacturing. They all are, for example, important catalysts – with platinum group metals being especially important for reducing car and truck emissions. Stainless steels and CoNiFe airplane engine super alloys are examples of practical usage. The product emphasises a sequential, building-block approach to the subject gained through the author's previous writings (particularly Extractive Metallurgy of Copper in four editions) and extensive experience. Due to the multiple metals involved and because each metal originates in several types of ore – e.g. tropical ores and arctic ores this necessitates a multi-contributor work drawing from multiple networks and both engineering and science. - Synthesizes detailed review of the fundamental chemistry and physics of extractive metallurgy with practical lessons from industrial consultancies at the leading international plants - Discusses Nickel, Cobalt and Platinum Group Metals for the first time in one book - Reviews extraction of multiple metals from the same tropical or arctic ore - Industrial, international and multidisciplinary focus on current standards of production supports best practice use of industrial resources