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Improper heat treatment of tool steels can lead to shorter tool life, higher incidences of metal fatigue, dangerous procedures, and expensive errors. To avoid these costly mistakes, leading expert Bill Bryson takes the mystery out of tool steel heat treatment by presenting a clear, practical approach to common techniques and applications. This easy-to-understand book is ideal for toolmakers, machinists, and engineers. It takes a comprehensive look at common heat treatment procedures used in shops around the world and provides detailed instructions for all types of tool steels.
This handy book provides a single, up-to-date source of information for increasing the life of tool steels through optimized design and manufacturing. Supplying a solid understanding of the metallurgy involved, the text explains how material compositions, manufacturing processes, heat treatments, surface hardening techniques, and coatings affect tool steel properties, grades, and performance. It also explores real-life case studies and failure analyses, offering examples of die-life parameters and hints for modifying tool steels and heat treatments during cutting or forming processes. While the book offers deep coverage of properties, microstructure, and manufacturing, its focus is on describing the performance of each application of this special class of ferrous materials. Provides a single, up-to-date source of information for increasing the life of tool steels through optimized design and manufacturing. Explains how material compositions, manufacturing processes, heat treatments, surface hardening techniques, and coatings affect tool steel properties, grades, and performance. Supplies a solid understanding of the metallurgy involved in tool steel manufacturing, machining, hot and cold working, and molding. Offers examples of die-life parameters and hints for modifying tool steels and heat treatments during cutting or forming processes. Includes real-life case studies and failure analyses from the Villares Metals plant in Brazil.
Steel and its Heat Treatment: Bofors Handbook describes the fundamental metallographic concepts, materials testing, hardenability, heat treatment, and dimensional changes that occur during the hardening and tempering stages of steel. The book explains the boundaries separating the grain contents of steel, which are the low-angle grain boundaries, the high-angle grain boundaries, and the twinning boundaries. Engineers can determine the hardenability of steel through the Grossman test or the Jominy End-Quench test. Special hardening and tempering methods are employed for steel that are going to be fabricated into tools. The different methods of hardening are manual hardening for a small surface (the tip of a screw); spin hardening for objects with a rotational symmetry (gears with 5 modules or less); and progressive hardening (or a combination with spin hardening) for flat surfaces. The hardening and tempering processes cause changes in size and shape of the substance. The text presents examples of dimensional changes during the hardening and tempering of tool steels such as those occurring in plain-carbon steels and low-alloy steels. The book is a source of reliable information needed by engineers, tool and small equipment designers, as well as by metallurgists, structural, and mechanical engineers.
This book explains the metallurgy of steel and its heat treatment for non-metallurgists. It starts from simple concepts--beginning at the level of high-school chemistry classes--and building to more complex concepts involved in heat treatment of most all types of steel as well as cast iron. It was inspired by the author when working with practicing bladesmiths for more than 15 years. Most chapters in the book contain a summary at the end. These summaries provide a short review of the contents of each chapter. This book is THE practical primer on steel metallurgy for those who heat, forge, or machine steel.
The completely revised Second Edition of Metallurgy for the Non-Metallurgist provides a solid understanding of the basic principles and current practices of metallurgy. This major new edition is for anyone who uses, makes, buys or tests metal products. For both beginners and others seeking a basic refresher, the new Second Edition of the popular Metallurgy for the Non-Metallurgist gives an all-new modern view on the basic principles and practices of metallurgy. This new edition is extensively updated with broader coverage of topics, new and improved illustrations, and more explanation of basic concepts. Why are cast irons so suitable for casting? Do some nonferrous alloys respond to heat treatment like steels? Why is corrosion so pernicious? These are questions that can be answered in this updated reference with many new illustrations, examples, and descriptions of basic metallurgy.
If you are involved with machining or metalworking or you specify materials for industrial components, this book is an absolute must. It gives you detailed and comprehensive information about the selection, processing, and properties of materials for machining and metalworking applications. They include wrought and powder metallurgy tool steels, cobalt base alloys, cemented carbides, cermets, ceramics, and ultra-hard materials. You'll find specific guidelines for optimizing machining productivity through the proper selection of cutting tool materials plus expanded coverage on the use of coatings to extend cutting tool and die life. There is also valuable information on alternative heat treatments for improving the toughness of tool and die steels. All new material on the correlation of heat treatment microstructures and properties of tool steels is supplemented with dozens of photomicrographs. Information on special tooling considerations for demanding applications such as isothermal forging, die casting of metal matrix composites, and molding of corrosive plastics is also included. And you'll learn about alternatives to ferrous materials for metalworking applications such as carbides, cermets, ceramics, and nonferrous metals like aluminum, nickel, and copper base alloys.