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Electroplating is the process of depositing a metal coating onto the surface of an object through the use of an electrical current. Electroplating has evolved into a highly complex process requiring a high level of precision and expertise. Phosphating is the process of converting a steel surface to iron phosphate. This is mostly used as a pretreatment method in conjunction with another method of corrosion protection. Powder coating is a finishing process in which a coating is applied electrostatically to a surface as a free-floating, dry powder before heat is used to finalize the coating. The powder can be made of any number of products: polyester, polyurethane, polyester-epoxy, straight epoxy, and acrylics. Metal finishing is the final step in the manufacturing process used to provide aesthetics and environmental protection. The electroplating market mostly is driven by the electronics and electrical industry and followed by the automotive industry. The demand for electroplating is rising rapidly from the end user industries which propel the growth of the market. The increasing demand for durable metals and growing use of adaptable manufacturing processes for a wide range of applications in the automotive, aerospace & defense, and electrical & electronics industries are likely to boost the demand for electroplating. With the growing demand for high-performance automobile components having excellent resistance to corrosion to enhance the appearance of exterior automobile parts, such as emblems, door handles, hood ornaments, and wheel rims, is driving the demand for electroplating and likely to continue owing to the increasing automobiles production in Asia-Pacific and other emerging economies in the Middle East & Africa. The zinc-nickel electroplating is one of the popular methods of electroplating in the automotive industry. The book cover various aspects related to different Electroplating, Phosphating, Powder Coating and Metal Finishing with their manufacturing process and also provides contact details of machinery suppliers with equipment photographs and plant layout. A total guide to manufacturing and entrepreneurial success in one of today’s complete process of electroplating to metal finishing in industry. This book is one-stop guide to one of the fastest growing electroplating, phosphating, powder coating and metal finishing industry, where opportunities abound for manufacturers, retailers, and entrepreneurs. The book serves up a feast of how-to information, from concept to purchasing equipment.
Chemically Bonded Phosphate Ceramics brings together the latest developments in chemically bonded phosphate ceramics (CBPCs), including several novel ceramics, from US Federal Laboratories such as Argonne, Oak Ridge, and Brookhaven National Laboratories, as well as Russian and Ukrainian nuclear institutes. Coupled with further advances in their use as biomaterials, these materials have found uses in diverse fields in recent years. Applications range from advanced structural materials to corrosion and fire protection coatings, oil-well cements, stabilization and encapsulation of hazardous and radioactive waste, nuclear radiation shielding materials, and products designed for safe storage of nuclear materials. Such developments call for a single source to cover their science and applications. This book is a unique and comprehensive source to fulfil that need. In the second edition, the author covers the latest developments in nuclear waste containment and introduces new products and applications in areas such as biomedical implants, cements and coatings used in oil-well and other petrochemical applications, and flame-retardant anti-corrosion coatings. - Explores the key applications of CBPCs including nuclear waste storage, oil-well cements, anticorrosion coatings and biomedical implants - Demystifies the chemistry, processes and production methods of CBPCs - Draws on 40 years of developments and applications in the field, including the latest developments from USA, Europe, Ukraine, Russia, China and India
Principles of Metal Surface Treatment and Protection deals with the principles of metal surface treatment and protection. Topics covered range from electrodeposition and hot dip coating to diffusion and non-metallic coatings, as well as oxide and conversion coatings. The theory of corrosion protection is also discussed. Comprised of eight chapters, this volume begins with an overview of the corrosion of metals and the scope of protection against corrosion, followed by a detailed treatment of electrodeposition. The discussion then turns to the principles of hot dipping as a coating method; the formation of a diffusion coating; and the role of a non-metallic coating in corrosion protection. Subsequent chapters focus on the protection of oxide films against corrosion by means of anodizing, phosphatizing, and the use of tin free steel; testing and selection of a particular coating for corrosion resistance applications; and the theory of corrosion protection. This book is intended for metal-finishing scientists and students of metallurgy and metal finishing.
Twenty years after its first publication, Corrosion Science and Technology continues to be a relevant practical guide for students and professionals interested in material science. This Third Edition thoroughly covers the basic principles of corrosion science in the same reader-friendly manner that made the previous edition invaluable, and enlarges the scope of the content with expanded chapters on processes for various metals and new technologies for limiting costs and metal degradation in a variety of commercial enterprises not explored in previous editions. This book also presents expertly developed methods of corrosion testing and prediction.
Electroplating and Electrochemicals, industries shimmering with growth and profitability potential, are truly riveting. Electroplating, an intricate process, involves the electrodeposition of a svelte metallic stratum onto diverse substrates utilizing electric currents. This technique entails submerging the intended object, the substrate, into an electrolytic bath brimming with metal ions and, through the application of an electric current, achieves a homogeneous metallic veneer. Conversely, Electrochemicals are birthed from electrochemical reactions. These intricate reactions are characterized by the transference of electrons among distinct compounds within an electrolytic milieu. Through the deliberate orchestration of electron flow, a plethora of chemical reactions are catalyzed, culminating in the synthesis of targeted chemicals. This methodology finds its application across a spectrum of industries, encompassing pharmaceuticals, agriculture, and energy storage sectors. The global electroplating market is expected to grow at a CAGR of 5.5%. The growth in the market can be attributed to the increasing demand for electroplated products from various end-use industries, such as automotive, electrical & electronics, aerospace & defense, Jewellery and machinery parts & components. In addition, the growing awareness about corrosion protection and decorative finishes is also propelling the growth of this market. This book contains in-depth information about Electrochemical Processing, Metal Surface Treatment, Electroless Plating, Electroplating, Electroplating of Aluminium, Cadmium, Chromium, Cobalt, Copper, Gold, Iron, Lead, Nickel, Bright Nickel, Silver, Alloy, Platinum, Palladium, Rhodium, Bright Zinc, Tin, Plastics, Barrel, Zinc Electroplating Brightener, Metal Treatments, Electrodeposition of Precious Metals, Electropolishing of Stainless Steel, Case Hardening, Electroless Coating of (Gold, Silver), Buffing and Industrial Metal Polishing Compounds, Aluminium, Gold and Its Compounds, Complex Salts of (Copper, Silver and Gold), Hydrides of Silicon, Chemical and Electrochemical Conversion Treatments, Electrostatic Sealing. This book is an invaluable resource that comprehensively addresses all the essential topics in Electroplating and Electrochemicals. It is poised to become a standard reference for professionals and entrepreneurs interested in this field, offering a comprehensive understanding of Electroplating. Additionally, it will prove highly beneficial to consultants, new entrepreneurs, technocrats, research scholars, libraries, and existing businesses. The book offers a detailed roadmap that guides readers from the initial concept to the machinery acquisition phase.