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Advanced Gear Manufacturing and Finishing offers detailed coverage of advanced manufacturing technologies used in the production of gears, including new methods such as spark erosion machining, abrasive water jet machining, additive layer manufacturing, laser shaping, and sustainable manufacturing of gears. The industry in this area is constantly producing new settings where gears must endure ever increasing stresses, strains, and temperatures. Advanced methods in manufacturing, finishing, and surface property enhancement have emerged in recent years to meet these challenges. This unique book takes a critical look at the state-of-the-art research into these new methods, and the latest improvements to classic technologies in both gear manufacturing and finishing. This book is essential reading for researchers and engineers working in the fields of powertrain manufacturing, gear technology, and advanced manufacturing technologies. - Describes the machining systems, main components, and working procedures with the help of diagrams and photos. - Demonstrates the mechanisms and capabilities of new methods. - Shows improvements to a range of gear manufacturing and finishing technologies. - Provides a critical review of recent research in a range of fields relevant to gear manufacturing technologies.
This is the third book in a series devoted to gear design and production. Comprising papers by scientists and gear experts from around the globe, it covers recent developments in practically all spheres of mechanical engineering related to gears and transmissions. It describes advanced approaches to research, design, testing and production of various kinds of gears for a vast range of applications, with a particular focuses on advanced computer-aided approaches for gear analysis, simulation and design, the application of new materials and tribological issues.
All of the critical technical aspects of gear materials technology are addressed in this new reference work. Gear Materials, Properties, and Manufacture is intended for gear metallurgists and materials specialists, manufacturing engineers, lubrication technologists, and analysts concerned with gear failures who seek a better understanding of gear performance and gear life. This volume complements other gear texts that emphasize the design, geometry, and theory of gears. The coverage begins with an overview of the various types of gears used, important gear terminology, applied stresses and strength requirements associated with gears, and lubrication and wear. This is followed by in-depth treatment of metallic (ferrous and nonferrous alloys) and plastic gear materials. Emphasis is on the properties of carburized steels, the material of choice for high-performance power transmission gearing.
Modern Gear Production focuses on the processes and methods in gear making. The book first gives information on the history of gear making and types of gears. Topics such as the classification of gears based on the disposition of their shafts; shafts lying in the same plane with axes intersecting; and shafts lying in parallel planes but with axes inclined to one another are then discussed. The text describes gear groups, tooth forms, and gear materials. Heat treatment of steels, casehardening, nitriding, induction hardening, sulfinuzing, and flame hardening are explained. The book takes a look at blank manufacture, gear milling, and gear shaping and planning. The text further examines gear hobbing. Topics include precision of hobbing machines, worm-wheel hobbing, hob setting, control of accuracy of gears, and hobbing gears for general purposes. The different kinds of hobs, profile grinding, and shaving and lapping are also discussed. The book also focuses on other manufacturing methods, such as thread whirling, broaching gear teeth, tooth rounding, work hardening, and electrochemical machining. The text is a vital source of data for readers interested in gear making.
Fundamentals of Modern Manufacturing: Materials, Processes, and Systems is designed for a first course or two-course sequence in manufacturing at the junior or senior level in mechanical, industrial, and manufacturing engineering curricula. The distinctive and "modern" approach of the book emerges from its balanced coverage of the basic engineering materials, the inclusion of recent manufacturing processes and comprehensive coverage of electronics manufacturing technologies. The quantitative focus of the text is displayed in its emphasis on manufacturing science, greater use of mathematical models and end-of-chapter problems. This International Adaptation of the book offers revised and expanded coverage of topics and new sections on contemporary materials and processes. The new and updated examples and practice problems helps students gain solid foundational knowledge and the edition has been completely updated to use SI units.
This book offers a timely snapshot of innovative research and developments at the interface between design, manufacturing, materials, mechanical and process engineering, and quality assurance. It covers various manufacturing processes, such as grinding, milling, broaching, and gear machining, including additive manufacturing, vibrational-centrifugal strengthening, laser-ultrasonic surface hardening, and antifriction coatings. It focuses on computer and numerical simulation, mathematical and integrated process modeling, parametric synthesis, virtual prototyping, automatic control, design of manufacturing, mechanical and mechatronics systems. It describes innovative cutting and abrasive processes and combined technologies. It also covers the formation, strengthening, and thermomechanical rolling. It also investigates the temperature field behavior, thermal stability, wear resistance, and other processes of various materials. Gathering the best papers presented at the 5th Grabchenko’s International Conference on Advanced Manufacturing Processes (InterPartner-2023), held on September 5–8, 2023, in Odessa, Ukraine, this book provides a comprehensive and up-to-date examination of design, manufacturing, mechanical, materials, and process engineering, as well as quality assurance trends and technologies. Yet, it also aims at fostering international and interdisciplinary communication and collaborations, offering a bridge between the academic and industrial sector.
The TMEH Desk Edition presents a unique collection of manufacturing information in one convenient source. Contains selected information from TMEH Volumes 1-5--over 1,200 pages of manufacturing information. A total of 50 chapters cover topics such as machining, forming, materials, finishing, coating, quality control, assembly, and management. Intended for daily use by engineers, managers, consultants, and technicians, novice engineers or students.