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Lubricating Grease (Or Grease, To Use A Short Name), Leaving Aside Synthetic Grease For The Moment, Is Arguably Amongst The Highest Value Added Petroleum Products. Lubricating Greases Play Very Crucial Role In The Performance Of Automobiles, Industrial Machinery And Appliances Which Almost Every One Of Us Use, Rely Upon Or Work With Everyday. Lubricating Greases Account For About 5% Of The Global Consumption Of The Lubricants, Which In Turn Account For About 1% Of All Petroleum Products. Thus, In Volume Terms, Lubricating Greases Constitute A Relatively Small, Specialized Industry. Nonetheless, The Importance Of Lubricating Greases Can Not Be Overemphasized. The World Would Quite Literally Grind To A Halt Without Lubricating Greases.There Are Not Many Books On Lubricating Greases. Even The Very Few Books That Are Available In English Language, Largely Encapsulate The Work And Knowledge Developed In North America And West Europe. Significant Scientific And Technological Advancements Were Achieved In The Erstwhile East Bloc Countries During The Second Half Of The 20Th Century. However, It Is Only Over The Last Two Decades That Those Outside The Erstwhile East Bloc Have Been Getting Glimpses Of The Prolific Work Done By Scientists And Technologists In That Part Of The World. This Book Endeavours To Further This Process In A Small Way.
Many people, including those involved in the manufacturing, marketing and selling of lubricants, believe that blending lubricants is simply a matter of putting one or more base oils and several additives into a tank of some kind and stirring them around to mix them. Blending lubricants that meet customers’ demands requires much more than this. The correct ingredients of the right quality need to be used in precisely controlled quantities. The ingredients need to be tested prior to blending and the finished products need to be tested following blending. The ingredients need to be stored and mixed under carefully controlled conditions. The finished lubricants need to be stored and packaged carefully and then delivered to customers correctly. This book discusses all of these issues, describes the different types of equipment used to blend lubricants, provides guidance on how best to use this equipment, and offers tips and techniques to help to avoid problems. It focuses on liquid lubricants. Greases are not discussed, as their manufacture involves very different manufacturing procedures compared with those concerned with liquid lubricants. The book starts with descriptions and discussion of the properties and characteristics of the main types of mineral and synthetic base oils, as well as the properties and characteristics of the main types of additives that are used in lubricant formulations. Criteria and methodologies used to design both new and upgraded blending plants are covered next. The types and operation of the equipment used in lubricant blending plants are described and discussed, together with a chapter on how to avoid problems before, during, and after blending. Testing and analysis of base oils, additives, and blended lubricants are covered in two separate chapters. Procedures for quality control and quality management in lubricant blending plants are also discussed in two separate chapters. Types of packages for lubricants are reviewed, together with methods for filling packages and methods for transporting lubricants in bulk. The storage of lubricants and supply chain management is also covered in depth.
This book explores effective environmental impact mitigation for petroleum-based lubricants to reduce their negative persistence during usage and upon end-of-life disposal. The book reviews the basic tribology of lubricants as well as initiatives that may enhance the environmental and economic effectiveness of lubricating oils from the composition design perspective across industries. Considering the blending, application, and disposal of petroleum lubricants in a holistic manner, the book presents and extends current best practices that minimize or eliminate adverse environmental impact throughout the product’s life cycle. The book reviews methods including: raw material substitution, minimizing oil losses during and after manufacturing, raw material and energy consumption reduction, and environmentally friendly applications of oil disposal as ways forward for cleaner and more effective production. This book provides readers with strategies for incorporating cleaner production practices into their operations – a benefit to both environmental legal compliance and business competitiveness – all the while preserving the environment for sustainable development. The book is therefore of interest to both manufacturers and consumers in the lubricants industry.
The importance of lubricants in virtually all fields of the engineering industry is reflected by an increasing scientific research of the basic principles. Energy efficiency and material saving are just two core objectives of the employment of high-tech lubricants. The encyclopedia presents a comprehensive overview of the current state of knowledge in the realm of lubrication. All the aspects of fundamental data, underlying concepts and use cases, as well as theoretical research and last but not least terminology are covered in hundreds of essays and definitions, authored by experts in their respective fields, from industry and academic institutes.
In industry, owners, engineers and workers have struggled with lubricant degradation and its effects on their equipment. The purpose of Lubrication Degradation Mechanisms: A Complete Guide is to help personnel to understand the reasons behind the degradation of their lubricant, determine methods to identify the onset of degradation and reduce or eliminate lubricant degradation within their equipment. One of the most common forms of lubricant degradation is oxidation. However, this is not the only method by which a lubricant degrades. By understanding the differences between degradation patterns, personnel can employ specific tasks / tests to aid in their identification of the type of degradation and the factors responsible. The aim of this book is to educate facility personnel on the methods of degradation and ways in which it can be reduced or eliminated while keeping an eye on the cost of operation.
Advances in processing methods are not only improving the quality and yield of lubricant base stocks, they are also reducing the dependence on more expensive crude oil starting materials. Process Chemistry of Lubricant Base Stocks provides a comprehensive understanding of the chemistry behind the processes involved in petroleum base stock p
Provides state-of-the-art information on all processes currently used to manufacture lubricant base oils and waxes-offering practical, timesaving solutions for specific on-the-job problems. Furnishes helpful lists of conversion factors, construction cost data, and process licensors, as well as a glossary of essential petroleum processing terms.
The use of lubricants began in ancient times and has developed into a major international business through the need to lubricate machines of increasing complexity. The impetus for lubricant development has arisen from need, so lubricating practice has preceded an understanding of the scientific principles. This is not surprising as the scientific basis of the technology is, by nature, highly complex and interdisciplinary. However, we believe that the understanding of lubricant phenomena will continue to be developed at a molecular level to meet future challenges. These challenges will include the control of emissions from internal combustion engines, the reduction of friction and wear in and continuing improvements to lubricant performance and machinery, life-time. More recently, there has been an increased understanding of the chemical aspects of lubrication, which has complemented the knowledge and understanding gained through studies dealing with physics and engineering. This book aims to bring together this chemical information and present it in a practical way. It is written by chemists who are authorities in the various specialisations within the lubricating industry, and is intended to be of interest to chemists who may already be working in the lubricating industry or in academia, and who are seeking a chemist's view of lubrication. It will also be of benefit to engineers and technologists familiar with the industry who require a more fundamental understanding of lubricants.
DEVELOPMENTS IN LUBRICANT TECHNOLOGY Examines all stages of Lubricant formulations, production and applications Developments in Lubricant Technology describes the basics of Lubricant formulations and their application in variety of equipment and engines. Divided into twenty chapters, this book provides an introduction to lubricant technology for users, young scientists and engineers desirous of understanding this subject. The book covers all major classes of lubricants including base oils (mineral, chemically modified and synthetic), followed by the description of chemical- additives and their evaluation. A brief chapter on the friction-wear and lubrication has been provided to understand the behaviour of lubricants in equipment. Major industrial oils such as turbine, hydraulic, gear, compressor and metal working fluids have been described. Automotive engine, gear and transmission oils for passenger cars, commercial vehicles, rail-road, marine, natural gas engines and 2T, 4T small engines have been discussed at length with latest specifications and global trends. Various synthetic oils and environmentally friendly products have also been described in the relevant chapters to understand the critical applications of such products in modern equipment and engines. Finally lubricants blending technology, quality control, their storage, handling, re-refining and condition monitoring in equipment have been discussed along with the typical lubricant tests and their significance.