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Laser assisted fabrication involves shaping of materials using laser as a source of heat. It can be achieved by removal of materials (laser assisted cutting, drilling, etc.), deformation (bending, extrusion), joining (welding, soldering) and addition of materials (surface cladding or direct laser cladding). This book on ́Laser assisted Fabrication’ is aimed at developing in-depth engineering concepts on various laser assisted macro and micro-fabrication techniques with the focus on application and a review of the engineering background of different micro/macro-fabrication techniques, thermal history of the treated zone and microstructural development and evolution of properties of the treated zone.
Materials Technology, Volume 2: The Fabrication of Materials deals with the processes of materials fabrication. This book focuses on systems used to transform raw materials into shaped states suitable for practical service. Principles of manufacture are discussed, along with the advantages and disadvantages of each method of fabrication and the diverse manufacturing sequences that are possible. The administrative aspects of manufacture are also considered. This volume is comprised of eight chapters and begins by introducing the reader to casting methods, including solidification casting, gravity-flow mold-filling, and pressurized mold-filling. Emphasis is placed on how materials that are reduced to a liquid state and then solidified can be prepared for service or formed to a useful shape. The chapters that follow explore powder preparation, mixing, compacting, and consolidation; mechanical means of fabrication; fabrication by bonding and machining; and the role of inventors and designers in fabrication. This volume concludes by assessing the economic aspects of fabrication, with particular reference to essential needs, conveniences, and luxuries. This book will be useful to first-year university undergraduates in engineering technician courses and more specialized technician courses.
This book covers the fundamental principles and physical phenomena behind laser-based fabrication and machining processes. It also gives an overview of their existing and potential applications. With laser machining an emerging area in various applications ranging from bulk machining in metal forming to micromachining and microstructuring, this book provides a link between advanced materials and advanced manufacturing techniques. The interdisciplinary approach of this text will help prepare students and researchers for the next generation of manufacturing.
Author Christopher Beorkrem shows how material performance drives the digital fabrication process and determines technique. He has recreated and dissected thirty-six of the most progressive works of architecture of the last few years, with perspectives from the designers so that you can learn from the successes and failures of each project. Including step-by-step diagrams and using consistent language and the simplest construction techniques, he identifies the important characteristics of each material, including connection types, relative costs, deformation, color, texture, finish, dimensional properties, durability, and weathering and waterproofing to link the design outcomes to form. The book is divided into five parts by material – wood, metal, concrete, hybrids, and recycled – to help you reference construction techniques for the fabrication machines you have on-hand.
A practical guide to materials and manufacturing concepts and applicationsWritten in a straightforward, conversational style, this comprehensive textbook offers a hands-on introduction to materials science and manufacturing techniques. You will explore metallic and nonmetallic materials, their properties and applications, and how products are made from them, including traditional, additive, and advanced manufacturing methods. Materials and Manufacturing: An Introduction to How They Work and Why It Matters starts off by explaining materials science fundamentals and progresses to outline manufacturing processes in the order in which they are often employed. Coverage includes:•Metallic materials and processing•Nonmetallic materials and processing•Practical considerations in materials and manufacturing•Material structure, identification, and application•Compositional and property-based classification•Mechanical, thermal, and environmental concepts•Methods of testing materials•Sawing, broaching, filing, and abrasive machining•Milling, turning, boring, and hole making operations•Cohesive assembly through heat and chemical welding•Mechanical and adhesive assembly and finishing operations•The benefits and roles of additive and advanced manufacturing
Covers the basics of metal fabrication processes, including primary mill fabrication, casting, bulk deformation, forming, machining, heat treatment, finishing and coating, and powder metallurgy.
When people make a call on a cellphone, drive a car, or turn on a computer, few truly appreciate the innovations in material selection, technology, and fabrication that were required to make it all possible. Innovations in Materials Manufacturing, Fabrication, and Environmental Safety explores expected developments in analysis, design, testing, and
This up-to-date, single-source reference on the preparation of single-phase inorganic materials covers the most important methods and techniques in solid-state synthesis and materials fabrication. Presenting both fundamental background and advanced methodologies, it describes the principles of crystallography, thermodynamics, and kinetics required, addresses crystallographic and microstructural considerations, and describes various kinds of reactions. This is an excellent text for materials science and engineering, chemistry, and physics students, as well as a practical, hands-on reference for working professionals.
Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.
Covers the fundamental science of grinding and polishing by examining the chemical and mechanical interactions over many scale lengths Manufacturing next generation optics has been, and will continue to be, enablers for enhancing the performance of advanced laser, imaging, and spectroscopy systems. This book reexamines the age-old field of optical fabrication from a materials-science perspective, specifically the multiple, complex interactions between the workpiece (optic), slurry, and lap. It also describes novel characterization and fabrication techniques to improve and better understand the optical fabrication process, ultimately leading to higher quality optics with higher yield. Materials Science and Technology of Optical Fabrication is divided into two major parts. The first part describes the phenomena and corresponding process parameters affecting both the grinding and polishing processes during optical fabrication. It then relates them to the critical resulting properties of the optic (surface quality, surface figure, surface roughness, and material removal rate). The second part of the book covers a number of related topics including: developed forensic tools used to increase yield of optics with respect to surface quality (scratch/dig) and fracture loss; novel characterization and fabrication techniques used to understand/quantify the fundamental phenomena described in the first part of the book; novel and recent optical fabrication processes and their connection with the fundamental interactions; and finally, special techniques utilized to fabricate optics with high damage resistance. Focuses on the fundamentals of grinding and polishing, from a materials science viewpoint, by studying the chemical and mechanical interactions/phenomena over many scale lengths between the workpiece, slurry, and lap Explains how these phenomena affect the major characteristics of the optic workpiece—namely surface figure, surface quality, surface roughness, and material removal rate Describes methods to improve the major characteristics of the workpiece as well as improve process yield, such as through fractography and scratch forensics Covers novel characterization and fabrication techniques used to understand and quantify the fundamental phenomena of various aspects of the workpiece or fabrication process Details novel and recent optical fabrication processes and their connection with the fundamental interactions Materials Science and Technology of Optical Fabrication is an excellent guidebook for process engineers, fabrication engineers, manufacturing engineers, optical scientists, and opticians in the optical fabrication industry. It will also be helpful for students studying material science and applied optics/photonics.