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This Handbook compiles advanced methods for materials measurement and characterization from the macroscopic to the nano-scale. Materials professionals need not only handbooks of materials data but clear guidelines and standards for how to measure the full spectrum of materials characteristics of new materials ans systems. Since materials science forms a bridge between the more traditonal fields of physics, engineering, and chemistry, unifying the varying perspectives and covering the full gamut of properties also serves a useful purpose. This handbook is the first dedicated to these practical and important considerations.
This handbook is an in-depth guide to the practical aspects of materials and corrosion engineering in the energy and chemical industries. The book covers materials, corrosion, welding, heat treatment, coating, test and inspection, and mechanical design and integrity. A central focus is placed on industrial requirements, including codes, standards, regulations, and specifications that practicing material and corrosion engineers and technicians face in all roles and in all areas of responsibility. The comprehensive resource provides expert guidance on general corrosion mechanisms and recommends materials for the control and prevention of corrosion damage, and offers readers industry-tested best practices, rationales, and case studies.
This book is intended, like its predecessor (The metallurgy of welding, brazing and soldering), to provide a textbook for undergraduate and postgraduate students concerned with welding, and for candidates taking the Welding Institute examinations. At the same time, it may prove useful to practising engineers, metallurgists and welding engineers in that it offers a resume of information on welding metallurgy together with some material on the engineering problems associated with welding such as reliability and risk analysis. In certain areas there have been developments that necessitated complete re-writing of the previous text. Thanks to the author's colleagues in Study Group 212 of the International Institute of Welding, understanding of mass flow in fusion welding has been radically transformed. Knowledge of the metallurgy of carbon and ferritic alloy steel, as applied to welding, has continued to advance at a rapid pace, while the literature on fracture mechanics accumulates at an even greater rate. In other areas, the welding of non-ferrous metals for example, there is little change to report over the last decade, and the original text of the book is only slightly modified. In those fields where there has been significant advance, the subject has become more quantitative and the standard of math ematics required for a proper understanding has been raised.
As a fabrication technology, welding presents a number of technical challenges to the designer, manufacturer, and end-user of the welded structures. Both weld residual stress and distortion can significantly impair the performance and reliability of the welded structures. They must be properly dealt with during design, fabrication, and in-service use of the welded structures. There have been many significant and exciting developments on the subject in the past ten to fifteen years. Measurement techniques have been improved significantly. More importantly, the development of computational welding mechanics methods has been phenomenal. The progresses in the last decade or so have not only greatly expanded our fundamental understanding of the processes and mechanisms of residual stress and distortion during welding, but also have provided powerful tools to quantitatively determine the detailed residual stress and distortion information for a given welded structure. New techniques for effective residual stress and distortion mitigations and controls have also been applied in different industry sectors. Processes and Mechanisms of Welding Residual Stress and Distortion provides a comprehensive summary on the developments in the subject. It outlines theoretical treatments on heat transfer, solid mechanics and materials behavior that are essential for understanding and determining the welding residual stress and distortion. The approaches for computational methods and analysis methodology are described so that non specialists can follow them. There are chapters devoted to the discussion of various techniques for control and mitigation of residual stress and distortion, and residual stress and distortion results for various typical welded structures are provided. The second half of the book looks at case studies and practical solutions and provides insights into the techniques, challenges, limitations and future trends of each application. This book will not only be useful for advanced analysis of the subject, but also provide sufficient examples and practical solutions for welding engineers. With a panel of leading experts this authoritative book will be a valuable resource for welding engineers and designers as well as academics working in the fields of structural and mechanical engineering.
The only book of its kind on the market, this book is the companion to our Valve Selection Handbook, by the same author. Together, these two books form the most comprehensive work on piping and valves ever written for the process industries. This book covers the entire piping process, including the selection of piping materials according to the job, the application of the materials and fitting, trouble-shooting techniques for corrosion control, inspections for OSHA regulations, and even the warehousing, distributing, and ordering of materials. There are books on materials, fitting, OSHA regulations, and so on, but this is the only "one stop shopping" source for the piping engineer on piping materials.- Provides a "one stop shopping" source for the piping engineer on piping materials- Covers the entire piping process. - Designed as an easy-to-access guide
Creep-resistant steels are widely used in the petroleum, chemical and power generation industries. Creep-resistant steels must be reliable over very long periods of time at high temperatures and in severe environments. Understanding and improving long-term creep strength is essential for safe operation of plant and equipment. This book provides an authoritative summary of key research in this important area.The first part of the book describes the specifications and manufacture of creep-resistant steels. Part two covers the behaviour of creep-resistant steels and methods for strengthening them. The final group of chapters analyses applications in such areas as turbines and nuclear reactors.With its distinguished editors and international team of contributors, Creep-resistant steels is a valuable reference for the power generation, petrochemical and other industries which use high strength steels at elevated temperatures. - Describes the specifications and manufacture of creep-resistant steels - Strengthening methods are discussed in detail - Different applications are analysed including turbines and nuclear reactors
This specification prescribes the requirements for classificaiton of low-alloy steel electrodes for flux cored arc welding. The requirements include chemcial composition and mechanical properties of the weld metal and certain usability characteristics. Optional, supplemental designators are also included for improved toughness and diffusible hydrogen. Additional requirements are included for standard sizes, marking, manufacturing, and packaging. A guide is appened to the specification as a source of information concerning the classification system employed and the intended use of low-alloy steel flux cored electrodes.
Rules for piping typically found in petroleum refineries; chemical, pharmaceutical, textile, paper, semiconductor, and cryogenic plants; and related processing plants and terminals. This code prescribes requirements for materials and components, design, fabrication, assembly, erection, examination, inspection, and testing of piping. This Code applies to piping for all fluids including: (1) raw, intermediate, and finished chemicals; (2) petroleum products; (3) gas, steam, air and water; (4) fluidized solids; (5) refrigerants; and (6) cryogenic fluids. Also included is piping which interconnects pieces or stages within a packaged equipment assembly.
This specification provides requirements for the classification of solid and composite carbon steel and low-alloy steel electrodes and fluxes for submerged arc welding. Electrode classification is based on chemical composition of the electrode for solid electrodes, and chemical composition of the weld metal for composite electrodes. Fluxes may be classified using a multiple pass classification system or a two-run classification system, or both, under this specification. Multiple pass classification is based on the mechanical properties and the deposit composition of weld metal produced with the flux and an electrode classified herein. Two-run classification is based upon mechanical properties only. Additional requirements are included for sizes, marking, manufacturing and packaging. The form and usability of the flux are also included. A guide is appended to the specification as a source of information concerning the classification system employed and the intended use of submerged arc fluxes and electrodes. This specification makes use of both the International System of Units (SI) and U.S. Customary Units. Since these are not equivalent, each must be used independently of the other.