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Those involved in the design, operation, or maintenance of industrial boilers will find this book an invaluable source of information. First the author discusses the relationship between boilers and the generated steam. The prevention of scaling, corrosion, stress corrosion cracking, and steam contamination are fully explored followed by an in-depth examination of the chemical treatments necessary to implement preventative measures. Specific types of boilers are discussed, water treatment programs and operating guidelines are outlined. Finally, step-by-step procedures are given for testing boiler water for the various contaminants. The clarity and accuracy of presentation allows this book to function as a manual as well as a text. CONTENTS: Principles of Steam Generation; Objectives in Treating Water for Boilers; Physical methods for Improving Water Quality; External Chemical Treatments; Internal Chemical Treatments; Operating Procedures; Complications in the Operation of Boilers: Analytical Methods;
Cooling Water Treatment Principles and Practices: Charts and Notes For Field Use; Is the companion field guide handbook to Cooling Water Treatment Principles and Practices by Colin Frayne. In this handbook you will find many helpful formulas for use in the field such as formulas for: Refrigeration in cooling towers, Conductive heat flow, General industrial and cooling water makeup contents, Coagulants and flocculants, Filter types, Water softeners, Commonly found corrosion types, Mineral and silica deposit types, Equations for solving pH, Common bacteria and Fungi types, Inhibitor components, A suggested biocide selection chart for comfort cooling systems, A cleaning and disinfection program for cooling systems, and Cooling water control parameters. The charts and formulas contained in this field handbook provide an overview of many situations encountered in the field and will aid in the diagnosis and solution of many water issues you will encounter on the job. Also provided are two separate sections for keeping notes on specific issues. Other titles by author Colin Frayne: 0-8206-0371-6 Boiler Water Treatment, Principles and Practice, Vol. I 0-8206-0400-3 Boiler Water Treatment, Principles and Practice, Vol. II
PARTIAL CONTENTS - PART - I. BOILER BASICS - Chapter 1. Boiler - An Introduction - Chapter 2. Classification of Boilers - Chapter 3. Common Terms and Explanation - PART - II. BOILER WATER TROUBLES - Chapter 4. Impurities in Water and Their Effects - Chapter 5. Boiler Water Troubles - A Prelude - Chapter 6. Scale Formation - Chapter 7. Silica Carryover - Chapter 8. Scale Formation in Economizers - Chapter 9. Super Heater and Turbine Deposits - Chapter 10. Corrosion - Basic Information - Chapter 11. General Corrosion (Overall Corrosion / Acidic Corrosion) - Chapter 12. Dissolved Oxygen Corrosion (Pitting Corrosion) - Chapter 13. Carbondioxide Corrosion - Chapter 14. Corrosion caused by Unstable Salts - Chapter 15. Corrosion caused by Other Substances - Chapter 16. Corrosion caused by Chelants (Chelant Corrosion) - Chapter 17. Caustic Embrittlement and Caustic Gouging - Chapter 18. Hydrogen Embrittlement - Chapter 19. Condensate Corrosion - Chapter 20. Preboiler Corrosion - Chapter 21. Economizer Corrosion - Chapter 22. Super Heater and Turbine Corrosion - Chapter 23. Foaming, Priming & Carryover - PART - III. WATER QUALITY REQUIREMENTS AND TREATMENT PROGRAMS - Chapter 24. Quality Requirements for Feed Water and Boiler Water - Chapter 25. Objectives of Boiler Water Treatment - Chapter 26. External Treatment and Internal Treatment - Chapter 27. Water Treatment programs - Guidelines - PART - IV. EXTERNAL TREATMENT - Chapter 28. External Treatment - A Prelude - Chapter 29. Coagulation (Removal of Color, Turbidity and Suspended Matter) - Chapter 30. Filtration - Chapter 31. Softening by Chemical Method (Lime - Soda Softening) - Chapter 32. Ion Exchange Resins and Treatment Methods - Chapter 33. Softening by Ion-Exchange Method - Chapter 34. Dealkalization - Chapter 35. Demineralization (Deionization) - Chapter 36. Mixed Bed Deionization - Chapter 37. Reverse Osmosis - Chapter 38. Evaporation - Chapter 39. Silica Removal - Chapter 40. Oil Removal - Chapter 41. Condensate Treatment (Condensate Polishing) - Chapter 42. Deaeration (Mechanical Removal of Oxygen) - PART - V. INTERNAL TREATMENT - Chapter 43. Internal Boiler Water Treatment - A Prelude - Chapter 44. Organic Polymers and Their Role as Scale Inhibitors, Dispersants and Sludge Conditioners in Boiler Water Treatment - Chapter 45. Internal Treatment - Chemical Feeding - Chapter 46. Prevention of Scale Formation - Chapter 47. Sludge Conditioning - Chapter 48. Prevention of Corrosion - An Introduction - Chapter 49. Prevention of Corrosion Due to Low pH - Chapter 50. Prevention of Pitting Corrosion Using Oxygen Scavengers (Chemical Removal of Oxygen) - Chapter 51. Prevention of Caustic Embrittlement and Caustic Gouging - Chapter 52. Prevention of Chelant Corrosion - Chapter 53. Prevention of Condensate Corrosion - Chapter 54. Prevention of Pre-Boiler Corrosion - Chapter 55. Prevention of Economizer Corrosion - Chapter 56. Prevention of Foaming, Priming & Carryover - Chapter 57. Prevention of Silica Carryover - Chapter 58. Boiler Blow Down - PART - VI. BOILER WATER TREATMENT - IMPORTANT CALCULATIONS - Chapter 59. Basic Conversion Factors - Chapter 60. Water Softening - Calculations - Chapter 61. Cycles of Concentration, Blowdown, Feed Water and Makeup Water - Calculations - Chapter 62. Determination of Dosage of Chemicals - PART - VII. BOILER START UP, CLEANING, LAY UP AND MAINTENANCE - Chapter 63. Boiler Startup (Pre-operational Cleaning) - Chapter 64. Descaling and Boiler Cleaning - Chapter 65. Boiler LayUp - Chapter 66. Boiler Maintenance - PART - VIII. CHEMICALS HANDLING, SOLUTION PREPARATION AND FEEDERS - Chapter 67. Chemicals Handling and Storage - Chapter 68. Preparation of Solutions and Suspensions - Chapter 69. Chemical Feeders - PART - IX. ANALYSIS OF WATER AND STEAM - See Website for full TOC
Publisher's Note: Products purchased from Third Party sellers are not guaranteed by the publisher for quality, authenticity, or access to any online entitlements included with the product. Make sure your boiler runs at maximum efficiency! Do you know how much make-up water you need in your boiler? How much blowdown? How to calculate the amount of chemical you need to add, and when? This guide provides answers to these and many more questions about water treatment in industrial plants. It gives you a solid understanding of water treatment problems and solutions, so you can improve treatment efficiency and communicate more effectively with water treatment specialists and chief engineers. You get technical details of water treatment in a clear, precise, and easy-to-understand manner to help you handle daily concerns. It includes helpful suggestions on how to calculate amounts of chemical to be used in steam boilers, cooling towers, and ion exchange equipment; discusses scale, corrosion, algae growth, microbiological growth, and the chemicals and equipment used to control these problems; covers pumps, pump calculations, hydronic systems, control devices, and treatments; and much more.
BOILER WATER TREATMENT, PRINCIPLES AND PRACTICE VOLUME 1 of Two Volumes by COLIN FRAYNE. Vol. I: Boiler Basics and Steam Water Chemistry, ISBN: 0-8206-0371-6 This comprehensive reference is the most practical field guide ever written on steam and boiler water treatment. In this two-volume handbook, Colin Frayne (Cooling Water Treatment, Principles and Practice, also by Chemical Publishing) analyzes the whole spectrum of boiler systems, including those used in residential complexes, commercial and institutional buildings, and industrial facilities. The breadth of the book covers: All types of boilers plants, from small cast iron units to large utility and nuclear power plants. Boiler subsystems, appurtenances, and auxiliaries Boiler maintenance and troubleshooting, fuel treatments, combustion gas analysis, pre-treatment processes, chemicals, and operational management Historical and modern program design and control in accordance with international standards Introduction; The Function of Boiler Water; Treatment and Its Marketing Steam Generation; Boiler Types and Applications; Boiler Plant Subsystems, Appurtenances, and Auxiliaries; Waterside and Steamside Problems: The Basics; Waterside and Steamside Problems: Hot Water Heating and Low-Pressure Steam Boiler; Waterside and Steamside Problems: Pre-Boiler Section Specifics; Waterside and Steamside Problems: Boiler Section Specifics; Waterside and Steamside Problems: Post-Boiler Section Specifics; Pre-Boiler and Post-Boiler Treatment Processes; Internal Treatment Programs; Adjuncts and Conjuctional Treatments; Control of Boiler Water Chemistry; Operational Control of Waterside Surfaces; Control of Fireside Conditions and Surfaces. Appendix I Useful Data; Appendix II Glossary; Bibliography. Index. This book is Volume 1 of a 2 Volume set. Other titles by author Colin Frayne: Cooling Water Treatment: Principles and Practice ISBN 978-0-8206-0370-4; Cooling Water Treatment Principles and Practices: Charts and Notes For Field Use ISBN 978-0-8206-0003-1
Table of Contents: About the Author - Saturated steam temperatures at various boiler pressures - Boiler Energy and Power Units - Typical gross heating values of common fuels (based on approximately 80% fuel to steam efficiency) - Typical energy consumption and output ratings for a fire tube boiler - Steam tables suitable for pressure deaerators - Calculating Blowdown - Coefficients of thermal conductivity for some heat-exchanger metals and boiler deposits - Types of water or steam commonly employed in most HW heating and steam generating plants - Commonly occurring minerals in natural MU water sources - Specific waterside / steamside problems affecting MPHW and HPHW boiler plants - Salt concentration indicators - Summary of waterside / steamside problems affecting LPHW and LP steam heating boiler plants - FW contamination from MU water - FW contamination from returned condensate - Problems associated with the final FW blend - Deposition of boiler section waterside surfaces by alkaline earth metal salts, other inorganic salts and organics - Silica and silicate crystalline scales and deposits affecting boiler section waterside surfaces - Iron oxide and other boiler section corrosion debris deposits - Boiler section corrosion problems involving oxygen, concentration cells and low pH - Stress and high temperature related corrosion - Steam purity, quality and other operational problems - Specification for grades of high-quality water suitable for higher pressure WT boilers - Practical considerations for a RW ion-exchange softener - Types of Internal Treatment Program - Carbonate Cycle Requirement Calculations - Phosphate-Cycle Requirement Calculations - A Guide to Tannin Residuals in BW - Carbonate-Cycle Program. BW Carbonate Reserve Requirements by Pressure and Sulfate Concentration - Carbonate-Cycle Coagulation and Precipitation Program. Recommended BW Control Limits for Non-Highly-Rated FT Boilers Employing Hard or Partially Softened FW - Phosphate-Cycle Coagulation and Precipitation Program. Recommended BW Control Limits for Non-Highly-Rated FT Boilers Employing Hard, Partially Softened, or Fully Softened FW - Phosphate-Cycle Coagulation and Precipitation Program. Recommended BW Control Limits for Non-Highly-Rated WT Boilers Employing Hard, Partially Softened, or Fully Softened FW - Chelant demand (ppm product) per 1ppm substrate EDTA Chelant or All-Polymer/All-Organic Program. Recommended BW Control Limits for Fired WT Boilers Employing Demineralized or Similar Quality FW - Oxygen Solubility at Atmospheric Pressure - Properties of Oxygen Scavengers - Carbon Dioxide Evolution from FW Alkalinity - Amine Requirement to Reach a Stable Condensate pH - Amine Basicity Dissociation Constants - Neutralizing Amine Summary Notes - Some DR values for CO2, NH3 and neutralizing amines at various pressures - Calculating Alkalinity Feed-Rate Requirements - [ASME Consensus table 1: Suggested water chemistry limits. Industrial watertube, high duty, primary fuel fired, drum typeMakeup water percentage: Up to 100% of feedwater. Conditions: Includes superheater, turbine drives or process restriction on steam purity] - [ASME Consensus table 2: Suggested chemistry limits. Industrial watertube, high duty, primary fuel fired, drum type] - [ASME Consensus table 3: Suggested chemistry limits. Industrial firetube, high duty, primary fuel fired] - [ASME Consensus table 4: Suggested water chemistry limits. Industrial coil type, watertube, high duty, primary fuel fired rapid steam generators] - [ASME Consensus table 5: Suggested water chemistry limits. Marine propulsion, watertube, oil fired drum type] - [ASME Consensus table 6: Suggested water chemistry limits. Electrode, high voltage, forced circulation jet type] - Notes
Mineral scale deposits, corrosion, suspended matter, and microbiological growth are factors that must be controlled in industrial water systems. Research on understanding the mechanisms of these problems has attracted considerable attention in the past three decades as has progress concerning water treatment additives to ameliorate these concerns.
This was my first book and a true labor of love. I spent decades studying steam and the work of Dead Men, in both old buildings and on library shelves. I traveled the country, haunting used-book stores, looking for engineering books that held the answers to questions that nagged at me. I was obsessed with this topic, and when I finally sat to write, I poured all that I had learned into this book, and as I wrote, I tried my best to make the words sound good to you - like we were together and having a conversation. I wanted you to know what I know and I wanted you to be able to do what I can do when it comes to old steam systems. This book arrived in 1992 and has since gone though dozens of printings. We've sold it in every state as well as in foreign countries. Steam heat is everywhere there are old buildings, so why shouldn't you be the one with the answers? Dan Holohan