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This report presents a cost analysis of Syngas (Synthesis Gas) production from vacuum residue. The process examined is a typical non-catalytic partial oxidation process using as raw material the bottom product of a vacuum distillation unit, known as vacuum residue. This report was developed based essentially on the following reference(s): Keywords: Carbon Monoxide, Partial Oxidation
This report presents a cost analysis of Synthesis Gas (Syngas) production from heavy fuel oil. The process examined is a typical partial oxidation process. This report was developed based essentially on the following reference(s): Keywords: Heavy Fuel Oil, No.6 Fuel Oil, Partial Oxidation, 1:1 Synthesis Gas
This report presents a cost analysis of Syngas (Synthesis Gas) production from natural gas. The process examined is a conventional steam reforming process. This report was developed based essentially on the following reference(s): Keywords: Methane, Carbon Monoxide, Steam Reforming, SMR
This report presents a cost analysis of Syngas (Synthesis Gas) production from natural gas. The process examined is a typical autothermal reforming process. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Gas Production", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Methane, Carbon Monoxide, Catalytic Reforming
This report presents a cost analysis of Syngas (Synthesis Gas) production from natural gas. The process examined is a combined reforming process. In this process, natural gas is converted into syngas in two steps: steam reforming and autothermal reforming. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. This report was developed based essentially on the following reference(s): Keywords: Methane, Carbon Monoxide, Catalytic Reforming, Steam Reforming, SMR
This report presents a cost analysis of large-scale Methanol production from natural gas. The process examined employs combined reforming for syngas generation similarly to the technologies developed by the following companies: Lurgi, Toyo, KBR, Johnson Matthey/Davy and Haldor-Topsoe. In this process, natural gas is converted into syngas in two steps: steam reforming and autothermal reforming. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. The syngas generated is then converted to Methanol. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) US Patent 8629190, issued to Lurgi in 2014; (2) US Patent 8388864, issued to Lurgi in 2013 Keywords: Synthesis Gas, Lurgi MegaMethanol, Johnson Matthey, JM Davy Technologies, Toyo, Kellogg Brown and Root, KBR, Johnson Matthey/Davy, Haldor-Topsoe
This report presents a cost analysis of Methanol production starting from synthesis gas (syngas). In the process examined, the methanol synthesis is carried out in a dual reactor system, which consists in an isothermal reactor combined in series with a gas-cooled reactor. This report was developed based essentially on the following reference(s): Keywords: Methyl Alcohol, Catalytic Synthesis