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This book describes manufacturing theory, general assembly principles, automated assembly processes, product design for efficient assembly, component feeding, inspection and measurement, control systems, machine design considerations, debugging, checkout, start up, and miscellaneous tips. Technical people will learn equipment design features and project management methods that will improve the production results of an assembly system. The business person will learn how to maximize the strategic benefits from a new automation project as well as minimize risks and improve the competitiveness of their business.
Success in automatic assembly design and operation comes from an awareness and sensitivity to a multitude of small design details, and only Frank Riley could pack so much knowledge and experience into a practical and authoritative guide to the selection and application of automatic assembly machinery. This book provides a thorough overview of management, engineering, and machine operator considerations necessary to ensure successful specification, procurement, design, manufacture, installation, and sustained productivity of new assembly systems. Places more emphasis on how corporations can employ an integrated systems approach to automatic assembly to respond to product quality, productivity, global manufacturing competitiveness, and increasingly aggressive consumerism. Includes a vast amount of practical information about all aspects of automated assembly. Thoroughly discusses several unusual and valuable topics, including a look into the 21st Century and the emerging influence of simultaneous engineering in manufacturing.
Based on the author's wide-ranging experience as a robot user, supplier and consultant, Implementation of Robot Systems will enable you to approach the use of robots in your plant or facility armed with the right knowledge base and awareness of critical factors to take into account.This book starts with the basics of typical applications and robot capabilities before covering all stages of successful robot integration. Potential problems and pitfalls are flagged and worked through so that you can learn from others' mistakes and plan proactively with possible issues in mind.Taking in content from the author's graduate level teaching of automation and robotics for engineering in business and his consultancy as part of a UK Government program to help companies advance their technologies and practices in the area, Implementation of Robot Systems blends technical information with critical financial and business considerations to help you stay ahead of the competition. - Includes case studies of typical robot capabilities and use across a range of industries, with real-world installation examples and problems encountered - Provides step-by-step coverage of the various stages required to achieve successful implementation, including system design, financial justification, working with suppliers and project management - Offers no-nonsense advice on the pitfalls and issues to anticipate, along with guidance on how to avoid or resolve them for cost and time-effective solutions
Addressing design for automated and manual assembly processes, Assembly Automation and Product Design, Second Edition examines assembly automation in parallel with product design. The author enumerates the components, processes, performance, and comparative economics of several types of automatic assembly systems. He provides information on equipme
​Assembly Line Planning and Control describes the basic fundamentals of assembly lines for single model lines, mixed model make-to-stock lines, mixed model make-to-order lines and for one-station assembly. The book shows how to select the quantity of units to schedule for a shift duration, compute the number of operators needed on a line, set the conveyor speed, coordinate the main line with sub-assembly lines, assign the work elements to the operators on the line, sequence the models down the line, sequence the jobs down the line, calculate the part and component requirements for a line and for each station, determine the replenish needs of the parts and components from the suppliers, compute the similarity between the models being produced and show applications, use learning curves to estimate time and costs of assembly, and measure the efficiency of the line. The material is timeless and the book will never become obsolete. The author presents solutions with easy-to-understand numerical examples that can be applied to real-life applications.​
Addresses the human aspects that companies must face when implementing new manufacturing technology. This book includes 67 recommended actions and understandings that can help implement successful change.
This book introduces readers to various tools and techniques for the design of precision, miniature products, assemblies and associated manufacturing processes. In particular, it focuses on precision mechanisms, robotic devices and their control strategies, together with case studies. In the context of manufacturing process, the book highlights micro/nano machining/forming processes using non-conventional energy sources such as lasers, EDM (electro-discharge machining), ECM (electrochemical machining), etc. Techniques for achieving optimum performance in process modeling, simulation and optimization are presented. The applications of various research tools such as FEM (finite element method), neural networks, genetic algorithms, etc. to product-process design and optimization are illustrated through case studies. The state-of-the-art material presented here provides valuable directions for product development and future research work in this area. The contents of this book will be of use to researchers and industry professionals alike.
The development and management of technologies and operations are key to the success of all types of manufacturing business. This book presents the proceedings of the 17th International Conference on Manufacturing Research (ICMR 2019), held in Belfast, UK, on 10 – 12 September 2019. ICMR has been the UK’s main manufacturing research conference for 34 years and an international conference since 2003. It brings together researchers, academics and industrialists to share their vision, knowledge and experience and discuss emerging trends and new challenges in manufacturing research. The conference theme of ICMR2019 was smart manufacturing, and the book includes the 82 papers presented at the conference (representing an acceptance rate of 69%). These have been divided into 13 parts, which cover topics ranging from robot automation and machining processes, additive manufacturing, composite manufacturing, design methods, to information management, quality control, production optimization and product lifecycle management. Providing an overview of current trends and developments, the book will be of interest to researchers and engineers in the relevant area of manufacturing processes, design and production management.
This Open Access proceedings presents a good overview of the current research landscape of assembly, handling and industrial robotics. The objective of MHI Colloquium is the successful networking at both academic and management level. Thereby, the colloquium focuses an academic exchange at a high level in order to distribute the obtained research results, to determine synergy effects and trends, to connect the actors in person and in conclusion, to strengthen the research field as well as the MHI community. In addition, there is the possibility to become acquatined with the organizing institute. Primary audience is formed by members of the scientific society for assembly, handling and industrial robotics (WGMHI). The Editors Prof. Dr.-Ing. Thorsten Schüppstuhl is head of the Institute of Aircraft Production Technology (IFPT) at the Hamburg University of Technology. Prof. Dr.-Ing. Kirsten Tracht is head of the Bremen Institute for Mechanical Engineering (bime) at the University of Bremen. Prof. Dr.-Ing. Annika Raatz is head of the Institute of Assembly Technology (match) at the Leibniz University Hannover.
The second edition of this handbook provides a state-of-the-art overview on the various aspects in the rapidly developing field of robotics. Reaching for the human frontier, robotics is vigorously engaged in the growing challenges of new emerging domains. Interacting, exploring, and working with humans, the new generation of robots will increasingly touch people and their lives. The credible prospect of practical robots among humans is the result of the scientific endeavour of a half a century of robotic developments that established robotics as a modern scientific discipline. The ongoing vibrant expansion and strong growth of the field during the last decade has fueled this second edition of the Springer Handbook of Robotics. The first edition of the handbook soon became a landmark in robotics publishing and won the American Association of Publishers PROSE Award for Excellence in Physical Sciences & Mathematics as well as the organization’s Award for Engineering & Technology. The second edition of the handbook, edited by two internationally renowned scientists with the support of an outstanding team of seven part editors and more than 200 authors, continues to be an authoritative reference for robotics researchers, newcomers to the field, and scholars from related disciplines. The contents have been restructured to achieve four main objectives: the enlargement of foundational topics for robotics, the enlightenment of design of various types of robotic systems, the extension of the treatment on robots moving in the environment, and the enrichment of advanced robotics applications. Further to an extensive update, fifteen new chapters have been introduced on emerging topics, and a new generation of authors have joined the handbook’s team. A novel addition to the second edition is a comprehensive collection of multimedia references to more than 700 videos, which bring valuable insight into the contents. The videos can be viewed directly augmented into the text with a smartphone or tablet using a unique and specially designed app. Springer Handbook of Robotics Multimedia Extension Portal: http://handbookofrobotics.org/