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Imparts an understanding of the concepts, principles and techniques of preventive maintenance and shows how the complexity of maintenance strategic planning can be resolved by a systematic top-down bottom-up approach. Anthomy Kelly, Queensland University. Set ISBN: 0750669950.
Strategic Maintenance Planning deals with the concepts, principles and techniques of preventive maintenance, and shows how the complexity of maintenance strategic planning can be resolved by a systematic 'Top-Down-Bottom-Up' approach. It explains how to establish objectives for physical assets and maintenance resources, and how to formulate an appropriate life plan for plant. It then shows how to use the life plans to formulate a preventive maintenance schedule for the plant as a whole, along with a maintenance organization and a budget to ensure that maintenance work can be resourced.This is one of three stand-alone volumes designed to provide maintenance professionals in any sector with a better understanding of maintenance management, enabling the identification of problems and the delivery of effective solutions.* The first of three stand-alone companion books, focusing on the formulation of strategy and the planning aspects of maintenance management * Learn how to establish objectives - for physical assets and maintenance resources; Formulate a life plan for each unit and a preventive maintenance schedule for the plant as a whole; Design a maintenance organization and budget to ensure that the maintenance work can be resourced* With numerous review questions, exercises and case studies - selected to ensure coverage across a wide range of industries including processing, mining, food, power generation and transmission
Devising optimal strategy for maintaining industrial plant can be a difficult task of daunting complexity. This book aims to provide the plant engineer with a comprehensive approach for tackling this problem, that is, for deciding maintenance objectives, formulating equipment life plans and plant maintenance schedules, and others.
The Strategic Maintenance Management Series was produced to support Reliabilityweb.com's maintenance management course and the related certification. The Business of Maintenance Management is new and original content for the primary modules of the course. Far too much effort has been spent reacting to failures and maintaining our way to reliability. To truly maintain assets, we need stability. We need to stop creating defects that are unplannable. Business value can only be attained in a stable environment. The Business of Maintenance Management provides the strategies to stabilize organizations and deliver true business value. The Processes of Maintenance Management was condensed and rewritten from the Maintenance Strategy Series by Terry Wireman. Process-dependent organizations are sustainable. People dependency is a risk. The Processes of Maintenance Management starts with the base of preventative maintenance (PM) program development. PM programs are the foundation of maintenance best practices. The next section moves into the actual workflow and processes of maintenance. Both the PM programs and the process are managed with the CMMS, the final section of the book. The Enablers of Maintenance Management was condensed and rewritten from the Maintenance Strategy Series by Terry Wireman. There are various functions that enable maintenance. If they are not implemented and supported, optimized maintenance is unattainable. The most obvious enabler is MRO inventory and purchasing where both stock and critical spares must be optimized. The enabler of sustained quality, training, is covered, along with operator-driven reliability.
Analyzing maintenance as an integrated system with objectives, strategies and processes that need to be planned, designed, engineered, and controlled using statistical and optimization techniques, the theme of this book is the strategic holistic system approach for maintenance. This approach enables maintenance decision makers to view maintenance as a provider of a competitive edge not a necessary evil. Encompassing maintenance systems; maintenance strategic and capacity planning, planned and preventive maintenance, work measurements and standards, material (spares) control, maintenance operations and control, planning and scheduling, maintenance quality, training, and others, this book gives readers an understanding of the relevant methodology and how to apply it to real-world problems in industry. Each chapter includes a number exercises and is suitable as a textbook or a reference for a professionals and practitioners whilst being of interest to industrial engineering, mechanical engineering, electrical engineering, and industrial management students. It can also be used as a textbook for short courses on maintenance in industry. This text is the second edition of the book, which has four new chapters added and three chapters are revised substantially to reflect development in maintenance since the publication of the first edition. The new chapters cover reliability centered maintenance, total productive maintenance, e-maintenance and maintenance performance, productivity and continuous improvement.
The complete Strategic Maintenance Management Body of Knowledge is a six-book set, including Reliabilityweb.com's Strategic Maintenance Management Series. The Business of Maintenance Management: Far too much effort has been spent reacting to failures and maintaining our way to reliability. To truly maintain assets, we need stability. We need to stop creating defects that are unplannable. Business value can only be attained in a stable environment. The Business of Maintenance Management provides the strategies to stabilize organizations and deliver true business value. The Processes of Maintenance Management: Process-dependent organizations are sustainable. People dependency is a risk. The Processes of Maintenance Management starts with the base of preventative maintenance (PM) program development. PM programs are the foundation of maintenance best practices. The next section moves into the actual workflow and processes of maintenance. Both the PM programs and the process are managed with the CMMS, the final section of the book. The Enablers of Maintenance Management: There are various functions that enable maintenance. If they are not implemented and supported, optimized maintenance is unattainable. The most obvious enabler is MRO inventory and purchasing where both stock and critical spares must be optimized. The enabler of sustained quality, training, is covered, along with operator-driven reliability.The 10 Rights of Asset Management: This book covers all aspects of asset lifecycle management, thus ensuring true asset value attainment over lifecycle. A Practical Guide to Organizational Engineering: This book describes how to define a best-in-class organization and how to develop the necessary skills within your team. Discover how to develop meaningful meetings and KPIs, in support of the business process, and how to use these to engineer an efficient and effective organization that is sustainable and evolves with your needs and level of maturity.Failure Codes to Failure Modes: Without actionable data, there is no way to identify worst offenders in Pareto format. Failure Modes to Failure Codes explains exactly how to start capturing a true failure mode in support of reliability-centered maintenance (RCM). All that's required is the knowledge to configure the CMMS product.
This book introduces readers to essential strategies, practices, and benchmarking for asset maintenance in operations intensive industries. Drawing on a case study from the oil and gas sector, it offers a methodology and practical solutions to help maintenance practitioners select and formulate an asset maintenance strategy, and to establish best maintenance practices at an organizational level using the frameworks developed here. It is intended for industry practitioners, young maintenance professionals, and students of engineering management who aspire to a career in operations intensive industries.
This is a hands-on reference guide for the maintenance or reliability engineer and plant manager. As the third volume in the "Life Cycle Engineering series, this book takes the guiding principles of Lean Manufacturing and Maintenance and applies these concepts to everyday planning and scheduling tasks allowing engineers to keep their equipment running smoothly, while decreasing downtime. The authors offer invaluable advice on the effective use of work orders and schedules and how they fit into the overall maintenance plan. There are not many books out there on planning and scheduling, that go beyond the theory and show the engineer, in a hands-on way, how to use planning and scheduling techniques to improve performance, cut costs, and extend the life of their plant machinery.* The only book that takes a direct look at streamlining planning and scheduling for a Lean Manufacturing Environment * This book shows the engineer how to create and stick to effective schedules* Gives examples and templates in the back of the book for use in day-to-day scheduling and calculations
Plant asset management is a holistic approach to managing maintenance. Practical, accessible and business centred, these books provide a complete guide to understanding, planning, organising and managing maintenance. Together they cover the needs of any organisation with assets to maintain and manage. World-renowned expert Tony Kelly identifies real-world business aims and delivers a complete methodology for developing maintenance objectives, formulating a maintenance strategy, and designing and implementing maintenance systems that deliver. With full coverage of key techniques including TPM, RCM and CMMP, this is the complete maintenance management resource. * The most comprehensive guide to all aspects of managing and executing maintenance * World-renowned author with stand-out ability to cover this huge subject comprehensively and rigorously * Fully developed for professionals and students, with both theory and practice and cases form ranging from the process industries to customer services systems