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Mould and Core Material for the Steel Foundry presents the various types of mould and core materials available. This book discusses the steady progress in the development of the important aspect of steel founding. Organized into 17 chapters, this book begins with an overview of the fundamental function of a mould to provide a cavity that would receive liquid metal to produce a casting of a desired size and shape when the metal cools by solidification. This text then describes the various forms of moulds and core making techniques. Other chapters explain the major requirements of a mould or core material, including the flexibility to shaping processes and the capability of the rammed structures to retain their shapes and rigidity. The final chapter discusses the significant role of mould and core materials in producing serious casting defects. This book is a valuable resource for readers who are interested with mould and core making principles. Engineers, sand technicians, and research workers will also find this book useful.
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Directional Solidification of Steel Castings summarizes the results of a large number of investigations, mostly scientific in character, on the directional solidification of steel castings. The influence of design on the technical possibilities of producing casting in the foundry is examined. Diagrams, simple basic rules, and formulae are provided, along with many practical examples. This book is comprised of 16 chapters and begins with an introduction to the technical and psychological aspects of steel casting before turning to a discussion of the influence of shape and dimensions on the time it takes for castings to solidify. The thermal gradient, feeder heads, and cavities in steel castings are then considered. In particular, the effect of the thermal gradient on solidification and feeding range are examined. Methods for increasing the thermal gradient in the casting are described, including the use of mold heating pads, breaker cores or Washburn cores; external cooling (iron chills); cooling fins; internal chills; and exothermic pads. Cavities in steel castings which are commonly mistaken for true shrinkage cavities are also analyzed. This monograph is particularly suitable for foundry managers, foremen, technicians, casting designers, and students.
Mould and Core Materials for Steel Foundry covers the significant progress in the development of various types of mould and core materials for steel founding. This book is composed of 17 chapters, and begins with the presentation of the testing procedures for the materials’ properties such as green and dry strengths, permeability, amount of gas evolved, shatter index together with hardness of rammed moulds. The next chapters provide the testing procedures and routine control of sand, silica, non-siliceous materials, binders, and clay bond. These topics are followed by discussions on sand preparation, shell mould, and other core materials, such as furanes. This book describes some steel foundry processes, including heat extraction, casting, and hot tear. The final chapters deal with the reconditioning and reclamation of sand, casting and scab defects, evaluation of high temperature properties, and the technical control of raw materials to ensure conformation to the specified standards.