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This volume is a comprehensive presentation of analytical theory and real-world practical solutions. It clearly illustrates updated approaches that plant managers and performance engineers can use in judging condenser performance and in making maintenance decisions. The author examines current methods for modeling, diagnosing and improving condenser performance. He describes how to calculate heat transfer coefficients, provides details of the recent ASME Power Test Code PTC 12.2-1998, and explains the significance of heat transfer coefficients in measuring the overall performance of an operating condenser. Further discussion includes condenser cleaning schedules that save money and reduce CO2 emissions, diagnostic methods that help unit operators pinpoint problem areas, monitoring techniques that help predict the onset of tube fouling and deposit accumulation, and proper methods of tube plugging. New topic areas are also explored: assigning a dollar amount and excess carbon emissions to condenser fouling; methods for estimating cooling water flow rate;and performance analysis for multicompartment condensers.
Vacuum systems are in wide spread use in the petrochemical plants, petroleum refineries and power generation plants. The existing texts on this subject are theoretical in nature and only deal with how the equipment functions when in good mechanical conditions, from the viewpoint of the equipment vendor. Also, the existing texts fail to consider the interaction of the vacuum system with the process equipment it serves and the variability of the motive steam conditions, change in cooling water temperature condenser fouling and erosion of the ejectors. Here are some of the many questions answered in this groundbreaking volume: Why does my first stage jet make a surging sound during hot weather? Why does the vacuum suddenly break? I've seen moisture condensing on the jet's body! What’s causing that? Why do I have to steam-out the drain legs from our condensers? Superheated steam is making our vacuum worse. Is this normal? How can I locate and measure air leaks? Reducing the steam pressure to my jets improves vacuum. But why? I can't pull the pre-condenser bundle. The shell side is fouling. What should I do? We're not getting our normal horsepower from our steam turbine. Could this be a jet problem? Raising the seal drum level improves vacuum! Is there an explanation for this? Our turbine exhaust steam pressure to our surface condenser has doubled in the last two years. What should we do? Restricting cooling water flow from our elevated condensers improves vacuum! Is this possible? What's a converging-diverging ejector all about? What's the difference between a barometric condenser and a surface condenser? Which is better?