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The first statistics guide focussing on practical application to process control design and maintenance Statistics for Process Control Engineers is the only guide to statistics written by and for process control professionals. It takes a wholly practical approach to the subject. Statistics are applied throughout the life of a process control scheme – from assessing its economic benefit, designing inferential properties, identifying dynamic models, monitoring performance and diagnosing faults. This book addresses all of these areas and more. The book begins with an overview of various statistical applications in the field of process control, followed by discussions of data characteristics, probability functions, data presentation, sample size, significance testing and commonly used mathematical functions. It then shows how to select and fit a distribution to data, before moving on to the application of regression analysis and data reconciliation. The book is extensively illustrated throughout with line drawings, tables and equations, and features numerous worked examples. In addition, two appendices include the data used in the examples and an exhaustive catalogue of statistical distributions. The data and a simple-to-use software tool are available for download. The reader can thus reproduce all of the examples and then extend the same statistical techniques to real problems. Takes a back-to-basics approach with a focus on techniques that have immediate, practical, problem-solving applications for practicing engineers, as well as engineering students Shows how to avoid the many common errors made by the industry in applying statistics to process control Describes not only the well-known statistical distributions but also demonstrates the advantages of applying the large number that are less well-known Inspires engineers to identify new applications of statistical techniques to the design and support of control schemes Provides a deeper understanding of services and products which control engineers are often tasked with assessing This book is a valuable professional resource for engineers working in the global process industry and engineering companies, as well as students of engineering. It will be of great interest to those in the oil and gas, chemical, pulp and paper, water purification, pharmaceuticals and power generation industries, as well as for design engineers, instrument engineers and process technical support.
The first statistics guide focussing on practical application to process control design and maintenance Statistics for Process Control Engineers is the only guide to statistics written by and for process control professionals. It takes a wholly practical approach to the subject. Statistics are applied throughout the life of a process control scheme – from assessing its economic benefit, designing inferential properties, identifying dynamic models, monitoring performance and diagnosing faults. This book addresses all of these areas and more. The book begins with an overview of various statistical applications in the field of process control, followed by discussions of data characteristics, probability functions, data presentation, sample size, significance testing and commonly used mathematical functions. It then shows how to select and fit a distribution to data, before moving on to the application of regression analysis and data reconciliation. The book is extensively illustrated throughout with line drawings, tables and equations, and features numerous worked examples. In addition, two appendices include the data used in the examples and an exhaustive catalogue of statistical distributions. The data and a simple-to-use software tool are available for download. The reader can thus reproduce all of the examples and then extend the same statistical techniques to real problems. Takes a back-to-basics approach with a focus on techniques that have immediate, practical, problem-solving applications for practicing engineers, as well as engineering students Shows how to avoid the many common errors made by the industry in applying statistics to process control Describes not only the well-known statistical distributions but also demonstrates the advantages of applying the large number that are less well-known Inspires engineers to identify new applications of statistical techniques to the design and support of control schemes Provides a deeper understanding of services and products which control engineers are often tasked with assessing This book is a valuable professional resource for engineers working in the global process industry and engineering companies, as well as students of engineering. It will be of great interest to those in the oil and gas, chemical, pulp and paper, water purification, pharmaceuticals and power generation industries, as well as for design engineers, instrument engineers and process technical support.
To practice engineering effectively, engineers must need to have a working knowledge of statistical concepts and methods. What they do not need is a background heavy on statistical theory and number crunching. Statistical Methods for Industrial Process Control provides the practical statistics foundation engineers can immediately apply to the work they do every day, regardless of their industry or specialty. The author illustrates statistical concepts and methods with authentic semiconductor manufacturing process examples-integrated circuit fabrication is an exceedingly rich medium for communicating statistical concepts. However, once learned, these concepts and methods can easily be extended and applied to a variety of other industries. The text emphasizes the application of statistical tools, rather than statistical theory. Modern advances in statistical software have made tedious computations and formula memorization unnecessary. Therefore, the author demonstrates software use throughout the book and supplies MINITAB examples and SAS programs. Review problems at the end of each chapter challenge and deepen readers' understanding of the material. Statistical Methods for Industrial Process Control addresses topics that support the work engineers do, rather than educate them as statisticians, and these topics also reflect modern usage. It effectively introduces novice engineers to a fascinating industry and enables experienced engineers to build upon their existing knowledge and learn new skills.
A coherent, concise and comprehensive course in the statistics needed for a modern career in chemical engineering; covers all of the concepts required for the American Fundamentals of Engineering examination. This book shows the reader how to develop and test models, design experiments and analyse data in ways easily applicable through readily available software tools like MS Excel® and MATLAB®. Generalized methods that can be applied irrespective of the tool at hand are a key feature of the text. The reader is given a detailed framework for statistical procedures covering: · data visualization; · probability; · linear and nonlinear regression; · experimental design (including factorial and fractional factorial designs); and · dynamic process identification. Main concepts are illustrated with chemical- and process-engineering-relevant examples that can also serve as the bases for checking any subsequent real implementations. Questions are provided (with solutions available for instructors) to confirm the correct use of numerical techniques, and templates for use in MS Excel and MATLAB can also be downloaded from extras.springer.com. With its integrative approach to system identification, regression and statistical theory, Statistics for Chemical and Process Engineers provides an excellent means of revision and self-study for chemical and process engineers working in experimental analysis and design in petrochemicals, ceramics, oil and gas, automotive and similar industries and invaluable instruction to advanced undergraduate and graduate students looking to begin a career in the process industries.
A major tool for quality control and management, statistical process control (SPC) monitors sequential processes, such as production lines and Internet traffic, to ensure that they work stably and satisfactorily. Along with covering traditional methods, Introduction to Statistical Process Control describes many recent SPC methods that improve upon
This expanded new edition is specifically designed to meet the needs of the process industry, and closes the gap between theory and practice. Back-to-basics approach, with a focus on techniques that have an immediate practical application, and heavy maths relegated to the end of the book Written by an experienced practitioner, highly regarded by major corporations, with 25 years of teaching industry courses Supports the increasing expectations for Universities to teach more practical process control (supported by IChemE)
An Introduction to the Fundamentals and History of Control Charts, Applications, and Guidelines for Implementation Introduction to Statistical Process Control examines various types of control charts that are typically used by engineering students and practitioners. This book helps readers develop a better understanding of the history, implementation, and use-cases. Students are presented with varying control chart techniques, information, and roadmaps to ensure their control charts are operating efficiently and producing specification-confirming products. This is the essential text on the theories and applications behind statistical methods and control procedures. This eight-chapter reference breaks information down into digestible sections and covers topics including: ● An introduction to the basics as well as a background of control charts ● Widely used and newly researched attributes of control charts, including guidelines for implementation ● The process capability index for both normal and non-normal distribution via the sampling of multiple dependent states ● An overview of attribute control charts based on memory statistics ● The development of control charts using EQMA statistics For a solid understanding of control methodologies and the basics of quality assurance, Introduction to Statistical Process Control is a definitive reference designed to be read by practitioners and students alike. It is an essential textbook for those who want to explore quality control and systems design.
The tools and technique used in Statistical Process Control have been used around the world to monitor and measure process variation and allow real positive changes to be made. The majority of engineers and scientists have had some exposure to this important technique but in many cases this has been badly taught and they fail to see the usefulness of it properly applied. This book has been written with the authors 30 years experience in practical Statistical Process Control and is aimed squarely at practising engineers and scientists rather than statisticians and mathematicians. Practical Statistical Process Control takes a graphical approach using a software tool called Minitab. The author concentrates on each step of using the technique with explanations along the way of each decision point. Readers will find this guide both practical and useful, with copious screenshots of the software in use and clear precise explanations. The emphasis is on understanding the technique and being able to use it in real world applications. Key points: * Provides tools and techniques for practical business and process improvement. * Introduces screenshots and explanations for each step of SPC including the importance of assessing the measurement system and constructing control charts. * A worked example, using Minitab sample data with clear explanations of the variables and analyses. This book will be extremely useful to engineers and scientists who want to solve quality, process and manufacturing problems quickly and easily.
Revised and expanded, this Second Edition continues to explore the modern practice of statistical quality control, providing comprehensive coverage of the subject from basic principles to state-of-the-art concepts and applications. The objective is to give the reader a thorough grounding in the principles of statistical quality control and a basis for applying those principles in a wide variety of both product and nonproduct situations. Divided into four parts, it contains numerous changes, including a more detailed discussion of the basic SPC problem-solving tools and two new case studies, expanded treatment on variable control charts with new examples, a chapter devoted entirely to cumulative-sum control charts and exponentially-weighted, moving-average control charts, and a new section on process improvement with designed experiments.
The business, commercial and public-sector world has changed dramatically since John Oakland wrote the first edition of Statistical Process Control – a practical guide in the mid-eighties. Then people were rediscovering statistical methods of ‘quality control’ and the book responded to an often desperate need to find out about the techniques and use them on data. Pressure over time from organizations supplying directly to the consumer, typically in the automotive and high technology sectors, forced those in charge of the supplying production and service operations to think more about preventing problems than how to find and fix them. Subsequent editions retained the ‘took kit’ approach of the first but included some of the ‘philosophy’ behind the techniques and their use. The theme which runs throughout the 7th edition is still processes - that require understanding, have variation, must be properly controlled, have a capability, and need improvement - the five sections of this new edition. SPC never has been and never will be simply a ‘took kit’ and in this book the authors provide, not only the instructional guide for the tools, but communicate the management practices which have become so vital to success in organizations throughout the world. The book is supported by the authors' extensive and latest consulting work within thousands of organisations worldwide. Fully updated to include real-life case studies, new research based on client work from an array of industries, and integration with the latest computer methods and Minitab software, the book also retains its valued textbook quality through clear learning objectives and end of chapter discussion questions. It can still serve as a textbook for both student and practicing engineers, scientists, technologists, managers and for anyone wishing to understand or implement modern statistical process control techniques.