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Stefano Barone, University of Palermo, Italy; and Chalmers University of Technology, Sweden Eva Lo Franco, University of Palermo, Italy Six Sigma methodology is a business management strategy which seeks to improve the quality of process output by identifying and removing the causes of errors and minimizing variability in manufacturing and business processes. This book examines the Six Sigma methodology through illustrating the most widespread tools and techniques involved in Six Sigma application. Both managerial and statistical aspects are analysed allowing the reader to apply these tools in the field. Furthermore, the book offers insight on variation and risk management and focuses on the structure and organizational aspects of Six Sigma projects. Key features: Presents both statistical and managerial aspects of Six Sigma, covering both basic and more advanced statistical techniques. Provides clear examples and case studies to illustrate the concepts and methodologies used in Six Sigma. Written by experienced authors in the field. The textbook is ideal for graduates studying Six Sigma for Black Belt and Green Belt qualifications as well as for engineering and quality management courses. Business consultants and consultancy firms implementing Six Sigma will also benefit from this book.
Six Sigma methodology is a business management strategy which seeks to improve the quality of process output by identifying and removing the causes of errors and minimizing variability in manufacturing and business processes. This book examines the Six Sigma methodology through illustrating the most widespread tools and techniques involved in Six Sigma application. Both managerial and statistical aspects are analysed allowing the reader to apply these tools in the field. Furthermore, the book offers insight on variation and risk management and focuses on the structure and organizational aspects of Six Sigma projects. Key features: • Presents both statistical and managerial aspects of Six Sigma, covering both basic and more advanced statistical techniques. • Provides clear examples and case studies to illustrate the concepts and methodologies used in Six Sigma. • Written by experienced authors in the field. This textbook is ideal for graduates studying Six Sigma for Black Belt and Green Belt qualifications as well as for engineering and quality management courses. Business consultants and consultancy firms implementing Six Sigma will also benefit from this book.
Six Sigma statistical methodology using Minitab Problem Solving and Data Analysis using Minitab presents example-based learning to aid readers in understanding how to use MINITAB 16 for statistical analysis and problem solving. Each example and exercise is broken down into the exact steps that must be followed in order to take the reader through key learning points and work through complex analyses. Exercises are featured at the end of each example so that the reader can be assured that they have understood the key learning points. Key features: Provides readers with a step by step guide to problem solving and statistical analysis using Minitab 16 which is also compatible with version 15. Includes fully worked examples with graphics showing menu selections and Minitab outputs. Uses example based learning that the reader can work through at their pace. Contains hundreds of screenshots to aid the reader, along with explanations of the statistics being performed and interpretation of results. Presents the core statistical techniques used by Six Sigma Black Belts. Contains examples, exercises and solutions throughout, and is supported by an accompanying website featuring the numerous example data sets. Making Six Sigma statistical methodology accessible to beginners, this book is aimed at numerical professionals, students or academics who wish to learn and apply statistical techniques for problem solving, process improvement or data analysis whilst keeping mathematical theory to a minimum.
This book is written for the Six Sigma Black Belt who needs an understanding of many statistical methods but does not use all of these methods every day. It is intended to be used as a quick reference, providing basic details, step-by-step instructions, and Minitab statistical software instructions. Six Sigma Black Belts typically use a statistical program such as Minitab to perform calculations, but an understanding of the underlying statistics is still needed. Anybody can type data into a program; a Black Belt must be capable of understanding which hypothesis test is appropriate for a given use, as well as the assumptions that must be met to correctly perform the hypothesis test. The methods presented here are laid out according to the Six Sigma DMAIC (Define, Measure, Analyze, Improve, Control) phases in which they are typically used. However, these methods can also be applied outside of a Six Sigma project, such as when one simply needs to determine whether there is a difference in the means of two processes producing the same parts. A Six Sigma Black Belt using Statistics for Six Sigma Black Belts will be able to quickly zero in on appropriate methods and follow the examples to reach the correct statistical conclusions.
This book introduces the reader to Six Sigma, a problem-solving technique for reducing defects and variation in processes. The author uses DMAIC phases (Define, Measure, Analyze, Improve and Control) and a data-centric approach, leveraging applied statistics with Minitab®. Readers are enabled to solve novel problems where there isn’t an apparent root cause or solution identified. The author walks readers through an (imaginary) case study, explaining both the DMAIC approach and how to use Minitab in a practical way. The presentation includes data sets and instructions on how to analyze data in the context of Six Sigma using Minitab.
This hands-on book presents a complete understanding of Six Sigma and Lean Six Sigma through data analysis and statistical concepts In today's business world, Six Sigma, or Lean Six Sigma, is a crucial tool utilized by companies to improve customer satisfaction, increase profitability, and enhance productivity. Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements provides a balanced approach to quantitative and qualitative statistics using Six Sigma and Lean Six Sigma methodologies. Emphasizing applications and the implementation of data analyses as they relate to this strategy for business management, this book introduces readers to the concepts and techniques for solving problems and improving managerial processes using Six Sigma and Lean Six Sigma. Written by knowledgeable professionals working in the field today, the book offers thorough coverage of the statistical topics related to effective Six Sigma and Lean Six Sigma practices, including: Discrete random variables and continuous random variables Sampling distributions Estimation and hypothesis tests Chi-square tests Analysis of variance Linear and multiple regression Measurement analysis Survey methods and sampling techniques The authors provide numerous opportunities for readers to test their understanding of the presented material, as the real data sets, which are incorporated into the treatment of each topic, can be easily worked with using Microsoft Office Excel, Minitab, MindPro, or Oracle's Crystal Ball software packages. Examples of successful, complete Six Sigma and Lean Six Sigma projects are supplied in many chapters along with extensive exercises that range in level of complexity. The book is accompanied by an extensive FTP site that features manuals for working with the discussed software packages along with additional exercises and data sets. In addition, numerous screenshots and figures guide readers through the functional and visual methods of learning Six Sigma and Lean Six Sigma. Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements is an excellent book for courses on Six Sigma and statistical quality control at the upper-undergraduate and graduate levels. It is also a valuable reference for professionals in the fields of engineering, business, physics, management, and finance.
Effectively Execute Lean Six Sigma Projects using SigmaXL and Minitab Written by a Six Sigma Master Black Belt and a Ph.D., this practical guide to Lean Six Sigma project execution follows the DMAIC (Define, Measure, Analyze, Improve, and Control) roadmap. The many real-world examples used in the book offer in-depth theoretical analyses and are implemented using the two most popular statistical software suites--SigmaXL and Minitab. This expert resource covers Lean topics ranging from basic data analysis to complex design of experiments and statistical process control. Harness the power of SigmaXL and Minitab and enable sustained positive operational results throughout your organization with help from this authoritative guide. Lean Six Sigma Using SigmaXL and Minitab explains how to: Define the project goals, project manager, value statement, stakeholders, and risk Schedule tasks using the Gantt chart, critical path analysis, and program evaluation and review technique Capture the voice of internal and external customers Assess the cost of quality Gather data and measure process performance Perform process capabilities analysis Apply Lean Six Sigma metrics to determine baseline performance Implement analysis techniques such as Pareto analysis, value stream mapping, failure mode and effect analysis (FMEA), and regression analysis Identify constraints via factorial experiments, and implement process improvements Monitor production performance using statistical process control
Here is a chapter from Six Sigma Statistics with Excel and MINITAB. This is a comprehensive and easy-to-use guide for understanding and using Excel and MINITAB programs for Six Sigma statistical data analysis. Each chapter includes relevant theory and technique, step-by-step exercises, case studies, graphical illustrations and screen shots for performing the techniques in both Excel and MINITAB.
Here is a chapter from Six Sigma Statistics with Excel and MINITAB. This is a comprehensive and easy-to-use guide for understanding and using Excel and MINITAB programs for Six Sigma statistical data analysis. Each chapter includes relevant theory and technique, step-by-step exercises, case studies, graphical illustrations and screen shots for performing the techniques in both Excel and MINITAB.
Most people who have been exposed to Lean, Six Sigma, or other process improvement training have learned good data collection, plotting, and analysis methods, along with how to use Minitab statistical software to help with those tasks. However, the sample data files used in training are usually clean and simple and don't reflect what students actually encounter in the real world. The reader will learn an ideal format for Minitab data sets, and two ways for getting a data file formatted optimally for analysis using Minitab or other statistical software.