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This up-to-date reference covers the thermal design, operation and maintenance of the three major components in industrial heating and air conditioning systems including fossil fuel-fired boilers, waste heat boilers and air conditioning evaporators. Among the distinguishing features covered are: the numerous types of components in use and the features and relative merits of each, overviews of the major technical sections of the book, with suggested approaches to design based on industrial experience, case studies and examples of actual engineering problems, design methods and procedures based on current industrial practice in the United States, Russia, China and Europe with data charts, tables and thermal-hydraulic correlations for design included, and various approaches to design based on experience in the art of industrial process equipment design.
This volume is a comprehensive presentation of analytical theory and real-world practical solutions. It clearly illustrates updated approaches that plant managers and performance engineers can use in judging condenser performance and in making maintenance decisions. The author examines current methods for modeling, diagnosing and improving condenser performance. He describes how to calculate heat transfer coefficients, provides details of the recent ASME Power Test Code PTC 12.2-1998, and explains the significance of heat transfer coefficients in measuring the overall performance of an operating condenser. Further discussion includes condenser cleaning schedules that save money and reduce CO2 emissions, diagnostic methods that help unit operators pinpoint problem areas, monitoring techniques that help predict the onset of tube fouling and deposit accumulation, and proper methods of tube plugging. New topic areas are also explored: assigning a dollar amount and excess carbon emissions to condenser fouling; methods for estimating cooling water flow rate;and performance analysis for multicompartment condensers.
Completely revised and updated to reflect current advances in heat exchanger technology, Heat Exchanger Design Handbook, Second Edition includes enhanced figures and thermal effectiveness charts, tables, new chapter, and additional topics––all while keeping the qualities that made the first edition a centerpiece of information for practicing engineers, research, engineers, academicians, designers, and manufacturers involved in heat exchange between two or more fluids. See What’s New in the Second Edition: Updated information on pressure vessel codes, manufacturer’s association standards A new chapter on heat exchanger installation, operation, and maintenance practices Classification chapter now includes coverage of scrapped surface-, graphite-, coil wound-, microscale-, and printed circuit heat exchangers Thorough revision of fabrication of shell and tube heat exchangers, heat transfer augmentation methods, fouling control concepts and inclusion of recent advances in PHEs New topics like EMbaffle®, Helixchanger®, and Twistedtube® heat exchanger, feedwater heater, steam surface condenser, rotary regenerators for HVAC applications, CAB brazing and cupro-braze radiators Without proper heat exchanger design, efficiency of cooling/heating system of plants and machineries, industrial processes and energy system can be compromised, and energy wasted. This thoroughly revised handbook offers comprehensive coverage of single-phase heat exchangers—selection, thermal design, mechanical design, corrosion and fouling, FIV, material selection and their fabrication issues, fabrication of heat exchangers, operation, and maintenance of heat exchangers —all in one volume.
Comprehensive and unique source integrates the material usually distributed among a half a dozen sources. * Presents a unified approach to modeling of new designs and develops the skills for complex engineering analysis. * Provides industrial insight to the applications of the basic theory developed.
Chapters contributed by thirty world-renown experts. * Covers all aspects of heat transfer, including micro-scale and heat transfer in electronic equipment. * An associated Web site offers computer formulations on thermophysical properties that provide the most up-to-date values.
Advances in Heat Transfer is designed to fill the information gap between regularly scheduled journals and university level textbooks by providing in-depth review articles over a broader scope than is allowablein either journals or texts.
Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents is ever evolving starting with the first edition some 60 years ago. The volumes in this fifth edition provide improved techniques and fundamental design methodologies to guide the practicing engineer in designing process equipment and applying chemical processes to the properly detailed hardware. As indicative of the new title, process safety incidents are incorporated in many of the chapters, reviewing the root causes, and how these could be mitigated in future. Like its predecessor, this new edition continues to present updated information for achieving optimum operational and process conditions and to avoid problems caused by inadequate sizing and lack of internally detailed hardware. The volumes provide both fundamental theories where applicable and direct application of these theories to applied equations essential in the design effort. This approach in presenting design information is essential for troubleshooting process equipment and in executing system performance analysis. Volume 1B continues to cover mixing of liquids, process safety and pressure[1]relieving devices, metallurgy and corrosion, and process optimization. It builds upon Ernest E. Ludwig's classic text to further enhance its use as a chemical engineering process design manual of methods and proven fundamentals. This new edition includes new content on three-phase separation, mixing of liquids, ejectors, and mechanical vacuum systems, process safety and pressure-relieving devices, metallurgy and corrosion, and optimization of chemical process/blending. Some chapters review pressure-relieving devices and provide case studies for process safety incidents, which are well illustrated from US Chemical Safety Hazard Investigation Board (www.csb.gov). Finally, this book contains a glossary of Petroleum and Petrochemical Terminologies and Physical and Chemical Characteristics of Major Hydrocarbons.? Provides improved design manual for methods and proven fundamentals of process design with related data and charts? Covers complete range of basic day-to-day petrochemical operation topics? Extensively revised with new material added on three-phase separation, metallurgy, and corrosion? Process safety management/HAZOP and hazard analyses, and optimization of chemical process/blending? Presents many examples using Honeywell UniSim Design software, developed and executable computer programs, and Excel spreadsheet programs? Includes case studies of process safety incidents, guidance for troubleshooting, and checklists? Includes Software of Conversion Table and 30+ process data sheets in excel format
Heat Exchangers: Mechanical Design, Materials Selection, Nondestructive Testing, and Manufacturing Methods, Third Edition covers mechanical design of pressure vessels and shell and tube heat exchangers, including bolted flange joint design, as well as selection of a wide spectrum of materials for heat exchanger construction, their physical properties, corrosion behavior, and fabrication methods like welding. Discussing the basics of quality control, the book includes ISO Standards for QMS, and references modern quality concepts such as Kaizen, TPM, and TQM. It presents Six Sigma and Lean tools, for heat exchangers manufacturing industries. The book explores heat exchanger manufacturing methods such as fabrication of shell and tube heat exchangers and brazing and soldering of compact heat exchangers. The book serves as a useful reference for researchers, graduate students, and engineers in the field of heat exchanger design, including pressure vessel manufacturers.