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Failure Analysis of Microbiologically Influenced Corrosion serves as a complete guide to corrosion failure analysis with an emphasis on the diagnosis of microbiologically influenced corrosion (MIC). By applying the principles of chemistry, microbiology, and metallurgy, readers will be able to reliably determine the mechanistic cause of corrosion damage and failures and select the appropriate methods for mitigating future corrosion incidents. FEATURES Provides background information on the forensic process, types of data or evidence needed to perform the analysis, industrial case studies, details on the MIC failure analysis process, and protocols for field and lab use Presents up-to-date advances in molecular technologies and their application to corrosion failure investigations Offers specific guidelines for conducting MIC failure analyses and case studies to illustrate their application Examines state-of-the-art information on MIC analytical tools and methods With authors with expertise in microbiology, corrosion, materials, and failure investigation, this book provides tools for engineers, scientists, and technologists to successfully combat MIC issues.
Microorganisms are ubiquitously present in petroleum reservoirs and the facilities that produce them. Pipelines, vessels, and other equipment used in upstream oil and gas operations provide a vast and predominantly anoxic environment for microorganisms to thrive. The biggest technical challenge resulting from microbial activity in these engineered environments is the impact on materials integrity. Oilfield microorganisms can affect materials integrity profoundly through a multitude of elusive (bio)chemical mechanisms, collectively referred to as microbiologically influenced corrosion (MIC). MIC is estimated to account for 20 to 30% of all corrosion-related costs in the oil and gas industry. This book is intended as a comprehensive reference for integrity engineers, production chemists, oilfield microbiologists, and scientists working in the field of petroleum microbiology or corrosion. Exhaustively researched by leaders from both industry and academia, this book discusses the latest technological and scientific advances as well as relevant case studies to convey to readers an understanding of MIC and its effective management.
This four-volume reference work builds upon the success of past editions of Elsevier’s Corrosion title (by Shreir, Jarman, and Burstein), covering the range of innovations and applications that have emerged in the years since its publication. Developed in partnership with experts from the Corrosion and Protection Centre at the University of Manchester, Shreir’s Corrosion meets the research and productivity needs of engineers, consultants, and researchers alike. Incorporates coverage of all aspects of the corrosion phenomenon, from the science behind corrosion of metallic and non-metallic materials in liquids and gases to the management of corrosion in specific industries and applications Features cutting-edge topics such as medical applications, metal matrix composites, and corrosion modeling Covers the benefits and limitations of techniques from scanning probes to electrochemical noise and impedance spectroscopy
Failure Modes, Effects and Causes of Microbiologically Influenced Corrosion: Advanced Perspectives and Analysis presents academic research about microbial corrosion (MIC), integrating it into engineering applications that result in a more thorough understanding of MIC and how it is recognized and treated. In addition, new concepts that will be useful in understanding integrity and corrosion management practices are explored. This book will be useful for industry professionals, particularly maintenance and operation engineers, corrosion and material engineers, and R&D personnel working in the field of corrosion protection. - Focuses on the skills and knowledge necessary to understand how (Failure modes) and why (Effects and Causes) materials fail - Explains why corrosion control measures, such as the use of coatings, cathodic protection and inhibitors are useful - Discusses the practical side of MIC treatment in terms of fundamental concepts of time and cost of operation
Handbook of Corrosion Engineering: Modern Theory, Fundamentals and Practical Applications explores recent progress in metals corrosion and associated protection processes, spanning all corrosion-related characteristics utilized in natural and industrial environments, including monitoring and testing. The book combines the science and engineering of corrosion to assist readers in conducting exact corrosion evaluations in the design and plant management phases, including optimal protection methods. The book examines the basics of corrosion science, including the electrochemical mechanism, thermodynamic and kinetic aspects, different corrosion forms—such as uniform, localized, and stress corrosion phenomena—and protection systems adopted to combat corrosion, including inhibitors, coatings, and cathodic protection. - Focuses on industrial requirements, including codes, standards, regulations, and specifications - Recommends materials for control and prevention of corrosion damage - Offers industry-tested best practices, rationales, and case studies - Covers materials, corrosion, corrosion inhibition, coating, heat treatment, test and inspection, and mechanical design and integrity - Includes websites of interest and information about latest research - Comprises exercises and practical examples to understand, predict, estimate and mitigate corrosion problems - Features numerous pictures, figures, graphs, and schematic models to ensure a clear understanding of the science and engineering of corrosion
The effect of corrosion in the oil industry leads to the failure of parts. This failure results in shutting down the plant to clean the facility. The annual cost of corrosion to the oil and gas industry in the United States alone is estimated at $27 billion (According to NACE International)—leading some to estimate the global annual cost to the oil and gas industry as exceeding $60 billion. In addition, corrosion commonly causes serious environmental problems, such as spills and releases. An essential resource for all those who are involved in the corrosion management of oil and gas infrastructure, Corrosion Control in the Oil and Gas Industry provides engineers and designers with the tools and methods to design and implement comprehensive corrosion-management programs for oil and gas infrastructures. The book addresses all segments of the industry, including production, transmission, storage, refining and distribution. - Selects cost-effective methods to control corrosion - Quantitatively measures and estimates corrosion rates - Treats oil and gas infrastructures as systems in order to avoid the impacts that changes to one segment if a corrosion management program may have on others - Provides a gateway to more than 1,000 industry best practices and international standards
A comprehensive and detailed reference guide on the integrity and safety of oil and gas pipelines, both onshore and offshore Covers a wide variety of topics, including design, pipe manufacture, pipeline welding, human factors, residual stresses, mechanical damage, fracture and corrosion, protection, inspection and monitoring, pipeline cleaning, direct assessment, repair, risk management, and abandonment Links modern and vintage practices to help integrity engineers better understand their system and apply up-to-date technology to older infrastructure Includes case histories with examples of solutions to complex problems related to pipeline integrity Includes chapters on stress-based and strain-based design, the latter being a novel type of design that has only recently been investigated by designer firms and regulators Provides information to help those who are responsible to establish procedures for ensuring pipeline integrity and safety
Details the proper methods to assess, prevent, and reduce corrosion in the oil industry using today's most advanced technologies This book discusses upstream operations, with an emphasis on production, and pipelines, which are closely tied to upstream operations. It also examines protective coatings, alloy selection, chemical treatments, and cathodic protection—the main means of corrosion control. The strength and hardness levels of metals is also discussed, as this affects the resistance of metals to hydrogen embrittlement, a major concern for high-strength steels and some other alloys. It is intended for use by personnel with limited backgrounds in chemistry, metallurgy, and corrosion and will give them a general understanding of how and why corrosion occurs and the practical approaches to how the effects of corrosion can be mitigated. Metallurgy and Corrosion Control in Oil and Gas Production, Second Edition updates the original chapters while including a new case studies chapter. Beginning with an introduction to oilfield metallurgy and corrosion control, the book provides in-depth coverage of the field with chapters on: chemistry of corrosion; corrosive environments; materials; forms of corrosion; corrosion control; inspection, monitoring, and testing; and oilfield equipment. Covers all aspects of upstream oil and gas production from downhole drilling to pipelines and tanker terminal operations Offers an introduction to corrosion for entry-level corrosion control specialists Contains detailed photographs to illustrate descriptions in the text Metallurgy and Corrosion Control in Oil and Gas Production, Second Edition is an excellent book for engineers and related professionals in the oil and gas production industries. It will also be an asset to the entry-level corrosion control professional who may have a theoretical background in metallurgy, chemistry, or a related field, but who needs to understand the practical limitations of large-scale industrial operations associated with oil and gas production.
A multi-disciplinary, multi-industry overview of microbiologically influenced corrosion, with strategies for diagnosis and control or prevention Microbiologically Influenced Corrosion helps engineers and scientists understand and combat the costly failures that occur due to microbiologically influenced corrosion (MIC). This book combines recent findings from diverse disciplines into one comprehensive reference. Complete with case histories from a variety of environments, it covers: Biofilm formation Causative organisms, relating bacteria and fungi to corrosion mechanisms for groups of metals Diagnosing and monitoring MIC Electrochemical techniques, with an overview of methods for detection of MIC The impact of alloying elements, including antimicrobial metals, and design features on MIC MIC of non-metallics Strategies for control or prevention of MIC, including engineering, chemical, and biological approaches This is a valuable, all-inclusive reference for corrosion scientists, engineers, and researchers, as well as designers, managers, and operators.