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Solidification and Crystallization Processing in Metals and Alloys Hasse Fredriksson KTH, Royal Institute of Technology, Stockholm, Sweden Ulla Åkerlind University of Stockholm, Sweden Solidification or crystallization occurs when atoms are transformed from the disordered liquid state to the more ordered solid state, and is fundamental to metals processing. Conceived as a companion volume to the earlier works, Materials Processing during Casting (2006) and Physics of Functional Materials (2008), this book analyzes solidification and crystallization processes in depth. Starting from the thermodynamic point of view, it gives a complete description, taking into account kinetics and mass transfer, down to the final structure. Importantly, the book shows the relationship between the theory and the experimental results. Topics covered include: Fundamentals of thermodynamics Properties of interfaces Nucleation Crystal growth - in vapours, liquids and melts Heat transport during solidification processes Solidification structures - faceted, dendritic, eutectic and peritectic Metallic glasses and amorphous alloy melts Solidification and Crystallization Processing in Metals and Alloys features many solved examples in the text, and exercises (with answers) for students. Intended for Masters and PhD students as well as researchers in Materials Science, Engineering, Chemistry and Metallurgy, it is also a valuable resource for engineers in industry.
This text seeks to provide a comprehensive technical foundation and practical examples for casting process modelling technology. It highlights fundamental theory for solidification and useful applications for industrial production. It also details shape and ingot castings, semi-solid metalworking, and spray forming.
This text seeks to provide a comprehensive technical foundation and practical examples for casting process modelling technology. It highlights fundamental theory for solidification and useful applications for industrial production. It also details shape and ingot castings, semi-solid metalworking, and spray forming.
“Principles of Solidification” offers comprehensive descriptions of liquid-to-solid transitions encountered in shaped casting, welding, and non-biological bulk crystal growth processes. The book logically develops through careful presentation of relevant thermodynamic and kinetic theories and models of solidification occurring in a variety of materials. Major topics encompass the liquid-state, liquid-solid transformations, chemical macro- and microsegregation, purification by fractional crystallization and zone refining, solid-liquid interfaces, polyphase freezing, and rapid solidification processing. Solid-liquid interfaces are discussed quantitatively both as sharp and diffuse entities, with supporting differential geometric descriptions. The book offers: • Detailed mathematical examples throughout to guide readers • Applications of solidification and crystal growth methodologies for preparation and purification of metals, ceramics, polymers and semiconductors • Appendices providing supporting information on special topics covered in the chapters. Readers in materials, metallurgical, chemical, and mechanical engineering will find this to be a useful source on the subjects of solidification and crystal growth. Chemists, physicists, and geologists concerned with melting/freezing phenomena will also find much of value in this book.
"Solidification Processing of Metal Matrix Composites" (MMCs) focuses primarily on microcomposites but also covers macrocomposites, nanocomposites and foams. There are four main areas detailed: fundamentals of solidification synthesis, which examines issues related to stir mixing, pressure infiltration, transfer of particles or fibers through gas-liquid and liquid-solid interfaces, and particle/fiber interactions with fluids; processing and microstructures, which focuses on microstructure formation during solidification of MMC under different conditions, such as nucleation, growth, heat transfer, microsegregation, macrosegregation and interactions between solidifying interfaces, particles and fibers; and, properties of solidification processing, covering the relationship between the microstructures and properties. Comparisons are made between properties of solidification processed composites and monolithic and composites made by solid and vapor phase processes. It also details the application of solidification processed MMCs, revealing current and future applications especially in automotive, aerospace, railroad, thermal management, electromechanical machinery and recreational equipment sectors.
This international symposium is in honour of Professor\F\Weinberg who will be retiring from the University of British Columbia this year, following a distinguished career. Six sessions have been organized on Fundamentals of Solidification, Non-ferrous Casting Processes, Continuous and Static Casting of Cast Iron, Novel Solidification Studies and Semiconductor and Optoelectronic Crystal Growth, addressing the state-of-the art in each of these areas. Keynote speakers for the six sessions are: Dr\K\Jackson, Dr\N\Bryson, Prof\H\A\Frederiksson, Prof\I\Minkoff, Prof\M\C\Flemings and Prof\R\Brown.
This book explores the application of external physical fields to the solidification processing of metallic alloys. Leading academics from around the world present comprehensive and critical reviews on state-of-the-art research and discuss possible future directions. Major physical fields, including electromagnetic, electric, acoustic, and thermal, are considered. In addition, the most advanced synchrotron X-ray based real-time and in-situ studies and numerical modeling methodologies are reviewed and discussed, with a special emphasis on their applications to the solidification processes. Throughout, all chapters are illustrated with both historical and very recent research cases, including typical examples of in-situ studies, modeling, and simulation. This book contains essential knowledge and information suitable for a wide audience, from undergraduate and postgraduate students to academics, practicing researchers, and engineers in materials, metallurgy, and manufacturing.
Eutectic Solidification Processing: Crystalline and Glassy Alloys deals with solidification theory and its application to eutectic processing of crystalline and glassy alloys. The underlying theme is an analysis of the different paths taken by the liquid-solid transformation as the cooling rate increases and a description of the structure and properties of the solid formed, ranging from equilibrium to metastable phase formation in castings, to metallic glass formation in splat quenched ribbons. This text has seven chapters; the first of which describes the main characteristics of the liquid-solid transformation. The chapters that follow show how control over composition, trace impurities, heat flow and cooling rate, and nucleation and growth gives rise to a wide range of solidification structures. Models of the nucleation and growth of eutectic and primary phases are analyzed and used to explain how cast microstructures are formed. Aluminum casting alloys and all types of cast iron are discussed, along with primary phase formation, the dependence of the extent of segregation on solidification conditions, and the practice of segregation prevention during solidification. This book also describes the importance of fluid flow in producing macroscopic segregation in large ingots and considers ways of minimizing this defect. Finally, this book gives a brief account of the various types of metallic glasses, their fabrication, important properties, and potential applications. This book will be of interest to materials scientists and industrial materials engineers.