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A process for the deposition of sol-gel derived thin films on porous substrates has been developed; such films should be useful for solid oxide fuel cells and related applications. Yttria-stabilized zirconia films have been formed from metal alkoxide starting solutions. Dense films have been deposited on metal substrates and ceramic substrates, both dense and porous, through dip-coating and spin-coating techniques, followed by a heat treatment in air. X-ray diffraction has been used to determine the crystalline phases formed and the extent of reactions with various substrates which may be encountered in gas/gas devices. Surface coatings have been successfully applied to porous substrates through the control of substrate pore size and deposition parameters. Wetting of the substrate pores by the coating solution is discussed, and conditions are defined for which films can be deposited over the pores without filling the interiors of the pores. Shrinkage cracking was encountered in films thicker than a critical value, which depended on the sol-gel process parameters and on the substrate characteristics. Local discontinuities were also observed in films which were thinner than a critical value which depended on the substrate pore size. A theoretical discussion of cracking mechanisms is presented for both types of cracking, and the conditions necessary for successful thin formation are defined. The applicability of these film gas/gas devices is discussed.
Sol-Gel Processing for Conventional and Alternative Energy is a comprehensive source of information on the use of sol-gel processing in materials in energy systems, conversion, storage, and generation. The volume editors include numerous applications, primarily in nuclear fuel processing, electrolytes for fuel cells, and dye-sensitized solar cells (DSSC). In addition to examining contemporary processing, properties, and industrial applications, "Sol-Gel Processing for Conventional and Alternative Energy" identifies materials challenges presented by conventional and alternative energy generation that require new materials and innovative processing. Each chapter is written by an internationally respected researcher. The book provides a state-of-the-art treatment of different aspects of materials for energy production, with a focus on processing, and covers related topics such as carbon sequestration, clean energy, and biofuels.
Since Dr. Disiich of Germany prepared a glass lens by the sol-gel method around 1970, sol-gel science and technology has continued to develop. Since then this field has seen remarkable technical developments as well as a broadening of the applications of sol-gel science and technology. There is a growing need for a comprehensive reference that treats both the fundamentals and the applications, and this is the aim of "Handbook of Sol-Gel Science and Technology."The primary purpose of sol-gel science and technology is to produce materials, active and non-active including optical, electronic, chemical, sensor, bio- and structural materials. This means that sol-gel science and technology is related to all kinds of manufacturing industries. Thus Volume 1, "Sol-Gel Processing," is devoted to general aspects of processing. Newly developed materials such as organic-inorganic hybrids, photonic crystals, ferroelectric coatings, photocatalysts will be covered. Topics in this volume include: Volume 2, "Characterization of Sol-Gel Materials and Products, "highlights the important fact that useful materials are only produced when characterization is tied to processing. Furthermore, characterization is essential to the understanding of nanostructured materials, and sol-gel technology is a most important technology in this new field. Since nanomaterials display their functional property based on their nano- and micro-structure, "characterization" is very important. Topics found in Volume 2 include: Sol-gel technology is a versatile technology, making it possible to produce a wide variety of materials and to provide existing substances with novel properties. This technology was applied to producingnovel materials, for example organic-inorganic hybrids, which are quite difficult to make by other fabricating techniques, and it was also applied to producing materials based on high temperature superconducting oxides. "Applications of Sol-Gel Technology," (Volume 3), will cover applications such as:
Mixed conductive oxides are a topic of interest for applications in oxygen separation membranes as well as use in producing hydrogen fuel through the partial oxidation of methane. The oxygen flux through the membrane is governed both by the oxygen ionic conductivity as well as the material's electronic conductivity; composite membranes like Ce{sub 0.8}Gd{sub 0.2}O{sub 2-{delta}} (CGO)-CoFe2O4 (CFO) use gadolinium doped ceria oxides as the ionic conducting material combined with cobalt iron spinel which serves as the electronic conductor. In this study we employ ≈ 50 nm sputtered CeO2 layers on the surface of porous CGO ceramic substrates which serve as solution 'blocking' layers during the thin film fabrication process facilitating the control of film thickness. Films with thickness of ≈ 2 and 4 microns were prepared by depositing 40 and 95 separate sol-gel layers respectively. Oxygen flux measurements indicated that the permeation increased with decreasing membrane thickness; thin film membrane with thickness on the micron level showed flux values an order of magnitude greater (0.03 [mu]mol/cm2 s) at 800 C as compared to 1mm thick bulk ceramic membranes (0.003 [mu]mol/cm2).
Sol-gel processing is a low temperature, low cost wet chemistry route to a range of different materials, particularly glassy and ceramic oxides, including nanoparticles and powders, fibers, thin films and membranes, or monoliths and composites. Thin films and coatings represent by far the most important category of sol-gel derived products with optical, electronic and magnetic functionalities, for example photoresist and dielectric spin-on-glass layers, flat screen displays, anti-reflection, conducting and magnetic disk coatings, as well as photochromic, electrochromic and photovoltaic coatings. Sol-gel derived materials are homogeneous at the molecular level and are a good example of a bottom-up approach to materials synthesis. There is increasing need of new optical and photonic materials with improved performance, where molecular level homogeneity and easy fabrication in film form may be especially convenient, highlighting a decisive advantage of sol-gel over other more established technologies to obtain graded index optical components, solar control coatings, phosphors, glass ceramics or multilayer photonic structures. There is no book available yet which focuses in particular on optical and photonic sol-gel derived materials. This is what makes this book unique at this point for those especially or exclusively interested in optical and photonic functional materials and applications. This book represents an important tool to update scientists and engineers with recent advances in the rapidly evolving field of optical and photonic materials, components and devices. Our target audience are those working in materials science, physics, engineering and chemistry disciplines, in particular academics and researchers working in advanced optical/photonic processing technologies, research and development engineers in high technology industries and research project leaders. This book will also be an essential tool for graduate students pursuing a PhD or even a Master’s degree. Reviews wide range of sol-gel derived coatings including reflective and anti-reflective, self-cleaning, and electrochromic Discusses latest advances in sol-gel derived photonic crystals including one dimensional, two dimensional, and three dimensional structures Addresses key applications in solid state lighting, solar cells, sensors, fiber optics, and magneto-optical devices
Sol-Gel Techniques for Glass Producers and Users provides technological information, descriptions and characterizations of prototypes, or products already on the market, and illustrates advantages and disadvantages of the sol-gel process in comparison to other methods. The first chapter entitled "Wet Chemical Technology" gives a summary of the basic principles of the sol-gel chemistry. The most promising applications are related to coatings. Chapter 2 describes the various "Wet Chemical Coating Technologies" from glass cleaning to many deposition and post-coating treatment techniques. These include patterning of coatings through direct or indirect techniques which have became very important and for which the sol-gel processing is particularly well adapted. Chapter 3 entitled "Bulk Glass Technologies" reports on the preparation of special glasses for different applications. Chapter 4 entitled "Coatings and Materials Properties" describes the properties of the different coatings and the sol-gel materials, fibers and powders. The chapter also includes a section dedicated to the characterization techniques especially applied to sol-gel coatings and products.
This volume of the Ceramic Transactions series compiles a number of papers presented at the 9th International Conference on Ceramic Materials and Components for Energy and Environmental Applications (9th CMCEE) in Shanghai, China and was the continuation of a series of international conferences held all over the world over the last three decades. This volume contains selected peer reviewed papers from more than 300 presentations from all over the world. The papers in this volume also highlight and emphasize the importance of synergy between advanced materials and component designs.