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Master the art of multi-axis spindle turning! This book offers a strategy for understanding multi-axis turning and the many options available to create unique forms. Dill, a self-professed "experimental turner," takes readers step by step through this complex area of turning. Working in multiple axes on a spindle can be confusing, but as Dill teaches the "hows" of turning spindles as systematic building blocks for future work, turners can finally make this skill their own. Hundreds of photos and diagrams offer detailed guidance, and explain the variables--axis placement, profile, orientation of the new axis to the center axis, and so on--and how they apply to each "quadrant" of multi-axis work. Split and thermed turning methods, planning tips, tricks of the trade, and a three-sided cup or vase project help you succeed. Concepts come to life as Dill shows examples of not only her work, but the work of other expert turners.
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Using castings from your charcoal foundry (see Book 1 in the series: The Charcoal Foundry by David Gingery) and simple hand methods (no machine tools needed!) you can build a sturdy and accurate bed for a metal lathe. Then additional castings, common hardware items and improvised equipment will add the headstock, tailstock, carriage and all the remaining parts to complete the lathe. Illustrated with photos and drawings to show you all you need to know about patterns, molding, casting and finishing the parts. The lathe specs. include a 7" swing over the bed and 12" between centers. Adjustable tailstock with set-over for taper turning. Adjustable gibs in sliding members and adjustable sleeve bearings in the headstock. A truly practical machine capable of precision work. Once you have a foundry to cast the parts and a lathe to machine them you can tackle more exotic projects.
Get started with simple, useful, handcrafted woodworking projects for everyday people—with only 12 basic tools! Lots of people want to try woodwork, but they get intimidated by dangerous power tools and difficult techniques. Good news: there are lots of ways to work with wood and anyone can get a few tools and start making projects. Everyday Woodworking starts at the very beginning—with wood. How can this common material make everything from furniture to houses? What makes it so strong? Why does it break? More importantly, what can you do to a piece of wood? Sometimes we cut it with a saw. Other times, we split it with an ax or shave it with a knife. This book explains why we choose each tool and how to pick the right cut for any project. As Rex likes to say: "Trust me, it’s not hard." Once you get a few tools and learn some simple techniques, you’ll start making things right away. You’ll begin with a simple mallet and some wooden wedges and then advance to splitting green logs into usable lumber. Next you’ll pick up a knife and a drill and after just a little practice, you’ll be making things you can give to your friends; things they’ll actually use: A wooden butter knife A desk organizer A few pieces of sturdy furniture Sawhorses A small workbench Each project is shown step-by-step with the beginner in mind. The projects are simple but not primitive. Everyday Woodworking will give you skills that you can build on as you grow as a craftsperson.
Build your own Metal Shaper. Exotic is a mild adjective when applied to this shaper. It will cut splines, keyways, gears, sprockets, dovetail slides, flat and angular surfaces and irregular profiles. And all of these with a simple hand-ground lathe tool bit. Obsolete in modern industry, of course, because milling machines do the work much faster and cheaper. But you can’t beat a shaper for simplicity and economy in the home shop.The shaper has a 6" stroke and a mean capacity of 5" x 5", variable and adjustable stroke length, automatic variable cross feed and graduated collars. You will be proud to add this machine to your shop.
Full color paperback edition. This title is also available as a B&W 'workshop-friendly' paperback edition and as a Kindle eBook."Make Your Own Treadle Lathe" is a practical, step by step guide to building a foot-powered lathe for light duty wood turning. You can build your own treadle lathe by following the well illustrated steps presented in this compact book. The book covers: - Materials & components - Frame and headstock - Belt and tensioner - Tailstock - Tool rest - Flywheel - Using the lathe The author also provides information on some non-turning uses for the lathe and sources for, and some shop-made alternatives to, the parts you may not have. All of the wood needed to build your lathe can be found at the local lumber yard or home center. Use 'Make Your Own Treadle Lathe' to make a near-duplicate of the author's lathe or as inspiration to build the unique human-powered lathe of your dreams. -------------- From the Introduction... Why this book exists: During the twenty years or so since I built this foot-powered treadle lathe, I have received many requests for drawings or plans. The lathe has been used as part of our traditional woodworking demonstrations and it never fails to draw a crowd. Of course, the reason the lathe exists is because I felt a need for it as a tool. Design considerations: Some of the main considerations when designing the lathe were: * Human powered - our solar energy system was pretty small at the time * Size - it had to be less than 42" tall to fit into our old truck * Compact - since it would sit in our small shop most of the time, a small footprint was essential * Portable - as in not too cumbersome or heavy * Functional - it had to perform the basic duties of a light-duty lathe * Adaptable - I had in mind several non-traditional uses for the tool, such as sanding --------------- Many unique and usable lathes have been built using earlier editions of this book. This book provides you with the instructions, photos and illustrations, and inspiration to build your own treadle lathe!
The Milling Machine is also known as book 4 from the best selling 7 book series, 'Build Your Own Metal Working Shop From Scrap'. Especially designed for the developing home shop. It’s a horizontal miller, but it has the full range of vertical mill capability when used with the angle plate on the work table. Extremely rigid and versatile. The work table is 2 3/8" x 12" with a 3/8" T-slot and it travels a full 12". Eight speeds from 43 rpm to 2430 rpm. The spindle raises as much as 6" above the work table and the transmission is designed to follow the vertical travel without straining the column or changing the belt tension. Accessories included in the project are angle plate, face plate, fly cutter, tail-stand and compound slide assembly with which you can do large swing lathe jobs. Still no need to look for outside help. It’s a miller and more, and you can build it your self.
For thirty years, Roy Underhill's PBS program, The Woodwright's Shop, has brought classic hand-tool craftsmanship to viewers across America. Now, in his seventh book, Roy shows how to engage the mysteries of the splitting wedge and the cutting edge to shape wood from forest to furniture. Beginning with the standing tree, each chapter of The Woodwright's Guide explores one of nine trades of woodcraft: faller, countryman and cleaver, hewer, log-builder, sawyer, carpenter, joiner, turner, and cabinetmaker. Each trade brings new tools and techniques; each trade uses a different character of material; but all are united by the grain in the wood and the enduring mastery of muscle and steel. Hundreds of detailed drawings by Eleanor Underhill (Roy's daughter) illustrate the hand tools and processes for shaping and joining wood. A special concluding section contains detailed plans for making your own foot-powered lathes, workbenches, shaving horses, and taps and dies for wooden screws. The Woodwright's Guide is informed by a lifetime of experience and study. A former master craftsman at Colonial Williamsburg, Roy has inspired millions to "just say no to power tools" through his continuing work as a historian, craftsman, activist, and teacher. In The Woodwright's Guide, he takes readers on a personal journey through a legacy of off-the-grid, self-reliant craftsmanship. It's a toolbox filled with insight and technique as well as wisdom and confidence for the artisan in all of us.
The lathe can be the most satisfying machine in your workshop. It doesn't take long to pick up skill, and you can make beautiful things in a very short time. In these 36 articles, expert turners detail the fine points of lathe work and provide a wealth of turning techniques. You'll get in-depth information on: spindle turning, production turning, decorative folk turning, shopmade lathes, woodthurning chucks and chisels, turning bowls, turned-and-carved vessels, and more. --Cover.