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Polycrystalline silicon (commonly called "polysilicon") is the material of choice for photovoltaic (PV) applications. Polysilicon is the purest synthetic material on the market, though its processing through gas purification and decomposition (commonly called "Siemens" process) carries high environmental risk. While many current optoelectronic applications require high purity, PV applications do not and therefore alternate processes and materials are being explored for PV grade silicon. Solar Silicon Processes: Technologies, Challenges, and Opportunities reviews current and potential future processing technologies for PV applications of solar silicon. It describes alternative processes and issues of material purity, cost, and environmental impact. It covers limits of silicon use with respect to high-efficiency solar cells and challenges arising from R&D activities. The book also defines purity requirements and purification processes of metallurgical grade silicon (MG-Si) and examines production of solar grade silicon by novel processes directly from MG-Si and/or by decomposition of silane gas in a fluidized bed reactor (FBR). Furthermore, the book: Analyzes past research and industrial development of low-cost silicon processes in view of understanding future trends in this field. Discusses challenges and probability of success of various solar silicon processes. Covers processes that are more environmentally sensitive. Describes limits of silicon use with respect to high-efficiency solar cells and challenges arising from R&D activities. Defines purity requirements and purification processes of MG-Si. Examines production of solar grade silicon directly from MG-Si.
This book focuses on crystalline silicon solar cell science and technology. It is written from the perspective of an experimentalist with extensive hands-on experience in modeling, fabrication, and characterization. A practical approach to solar cell fabrication is presented in terms of its three components: materials, electrical, and optical. The materials section describes wafer processing methods including saw damage removal, texturing, diffusion, and surface passivation. The electrical section focuses on formation of ohmic contacts on n and p-doped surfaces. The optical section illustrates light interaction with textured silicon surfaces in terms of geometrical, diffractive and physical optics, transmission, and surface photovoltage (SPV) spectroscopy. A final chapter analyzes performance of solar cells, fabricated with a wide range of process parameters. A brief economic analysis on the merits of crystalline silicon-based photovoltaic technology as a cottage industry is also included./div This professional reference will be an important resource for practicing engineers and technicians working with solar cell and PV manufacturing and renewable energy technologies, as well as upper-level engineering and material science students. Presents a practical approach to solar cell fabrication, and characterization; Offers modular methodology with detailed equipment and process parameters supported by experimental results; Includes processing diagrams and tables for 16% efficient solar cell fabrication.
The processing of semiconductor silicon for manufacturing low cost photovoltaic products has been a field of increasing activity over the past decade and a number of papers have been published in the technical literature. This volume presents comprehensive, in-depth reviews on some of the key technologies developed for processing silicon for photovoltaic applications. It is complementary to Volume 5 in this series and together they provide the only collection of reviews in silicon photovoltaics available.The volume contains papers on: the effect of introducing grain boundaries in silicon; the commercial production for multicrystalline silicon ingots and ribbon; epitaxial solar cell fabrication; metallurgical approaches to producing low-cost meltstock; the non-conventional bifacial solar cell approach.
Like most industries around the world, the energy industry has also made, and continues to make, a long march toward “green” energy. The science has come a long way since the 1970s, and renewable energy and other green technologies are becoming more and more common, replacing fossil fuels. It is, however, still a struggle, both in terms of energy sources keeping up with demand, and the development of useful technologies in this area. To maintain the supply for electrical energy, researchers, engineers and other professionals in industry are continuously exploring new eco-friendly energy technologies and power electronics, such as solar, wind, tidal, wave, bioenergy, and fuel cells. These technologies have changed the concepts of thermal, hydro and nuclear energy resources by the adaption of power electronics advancement and revolutionary development in lower manufacturing cost for semiconductors with long time reliability. The latest developments in renewable resources have proved their potential to boost the economy of any country. Green energy technology has not only proved the concept of clean energy but also reduces the dependencies on fossil fuel for electricity generation through smart power electronics integration. Also, endless resources have more potential to cope with the requirements of smart building and smart city concepts. A valuable reference for engineers, scientists, chemists, and students, this volume is applicable to many different fields, across many different industries, at all levels. It is a must-have for any library.
PHOTOVOLTAIC MANUFACTURING This book covers the state-of-the-art and the fundamentals of silicon wafer solar cells manufacturing, written by world-class researchers and experts in the field. High quality and economic photovoltaic manufacturing is central to realizing reliable photovoltaic power supplies at reasonable cost. While photovoltaic silicon wafer manufacturing is at a mature, industrial and mass production stage, knowing and applying the fundamentals in solar manufacturing is essential to anyone working in this field. This is the first book on photovoltaic wet processing for silicon wafers, both mono- and multi-crystalline. The comprehensive book provides information for process, equipment, and device engineers and researchers in the solar manufacturing field. The authors of the chapters are world-class researchers and experts in their field of endeavor. The fundamentals of wet processing chemistry are introduced, covering etching, texturing, cleaning and metrology. New developments, innovative approaches, as well as current challenges are presented. Benefits of reading the book include: The book includes a detailed discussion of the important new development of black silicon, which is considered to have started a new wave in photovoltaics and become the new standard while substantially lowering the cost. Photovoltaics are central to any country’s “New Green Deal” and this book shows how to manufacture competitively. The book’s central goal is to show photovoltaic manufacturing can be done with enhanced quality and lowering costs. Audience Engineers, chemists, physicists, process technologists, in both academia and industry, that work with photovoltaics and their manufacture.
The world of today must face up to two contradictory energy problems: on the one hand, there is the sharply growing consumer demand in countries such as China and India. On the other hand, natural resources are dwindling. Moreover, many of those countries which still possess substantial gas and oil supplies are politically unstable. As a result, renewable natural energy sources have received great attention. Among these, solar-cell technology is one of the most promising candidates. However, there still remains the problem of the manufacturing costs of such cells. Many attempts have been made to reduce the production costs of “conventional” solar cells (manufactured from monocrystalline silicon using diffusion methods) by instead using cheaper grades of silicon, and simpler pn-junction fabrication. That is the ‘hero’ of this book; the heterojunction solar cell.
Surface passivation of silicon solar cells describes a technology for preventing electrons and holes to recombine prematurely with one another on the wafer surface. It increases the cell's energy conversion efficiencies and thus reduces the cost per kWh generated by a PV system.
Solar PV Power: Design, Manufacturing and Applications from Sand to Systems details developments in the solar cell manufacturing process, including information from system design straight through to the entire value chain of Solar PV Manufacturing. In addition, the book includes aspects of ground mounted grid connected solar PV systems and optimization for solar PV plants, economic analyses, and reliability and performance. The advances and processes of solar product technology and reliability, along with the performance of solar PV plants and operational and maintenance aspects with advance diagnostic techniques are also presented, making this an ideal resource. With rapid change in the manufacturing process, it is crucial for solar cells and solar PV modules to adapt to new developments in solar products, especially with regard to reliability, financial aspects and performance. - Includes detailed solar panel module assembly and analysis - Offers new concepts for solar PV system design that are presented alongside field related issues and examples - Saves time and resources by collecting all pieces of information needed by engineers in the same text
Today, the silicon feedstock for photovoltaic cells comes from processes which were originally developed for the microelectronic industry. It covers almost 90% of the photovoltaic market, with mass production volume at least one order of magnitude larger than those devoted to microelectronics. However, it is hard to imagine that this kind of feedstock (extremely pure but heavily penalized by its high energy cost) could remain the only source of silicon for a photovoltaic market which is in continuous expansion, and which has a cumulative growth rate in excess of 30% in the last few years. Even though reports suggest that the silicon share will slowly decrease in the next twenty years, finding a way to manufacture a specific solar grade feedstock in large quantities, at a low cost while maintaining the quality needed, still remains a crucial issue. Thin film and quantum confinement-based silicon cells might be a complementary solution. Advanced Silicon Materials for Photovoltaic Applications has been designed to describe the full potentialities of silicon as a multipurpose material and covers: Physical, chemical and structural properties of silicon Production routes including the promise of low cost feedstock for PV applications Defect engineering and the role of impurities and defects Characterization techniques, and advanced analytical techniques for metallic and non-metallic impurities Thin film silicon and thin film solar cells Innovative quantum effects, and 3rd generation solar cells With contributions from internationally recognized authorities, this book gives a comprehensive analysis of the state-of-the-art of process technologies and material properties, essential for anyone interested in the application and development of photovoltaics.