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This ebook explains what SIL and functional safety means in a nutshell. The book is intended for everybody who is new to functional safety and SIL and wants to have a full overview without being lost in the details. It is excellent for managers that need to understand quickly what functional safety is all about and how it will influence the work of their employees and their products and/or services. It is excellent for engineers and professionals that want to get started with functional safety and understand the big picture before going into detail. Many standards, guidelines and other publications exist that talk about functional safety. All of them with their own level of detail. This book does not to go into the details of what has to be done according to what standard and what not. It explains main functional safety concepts so that you know everything you need to know to get started. Functional safety is not rocket science and once you understand it and applied it a few times in practice you will notice it is just good engineering practice. This book tries to explain that good engineering practice. Functional safety standards can be confusing and contradicting at times and sometimes they require things that make no sense. You do not need to understand the standards in order to apply and be good at functional safety. If you understand the concepts explained in this book you can apply functional safety into your organisation and to your products, with or without following the exact requirements of standards. Actually once you understand how functional safety works you most likely will go beyond what standards say and create your own functional safety organisation of excellence. And if you do that, well then you are well on your way in becoming a longtime winner as suppose to a short term fuse.
This new volume, Design and Construction of Laboratory Gas Pipelines: A Practical Reference for Engineers and Professionals, focuses on design and installation of laboratory gas pipelines. It instructs design engineers, laboratory managers, and installation technicians on how to source the information and specifications they require for the design and installation of laboratory gas systems suitable for their intended use. The current use of specifications predominantly taken from medical gas standards for this type of work is not always suitable; these standards are for use with medical grade gases that have a purity level of 99.5%. The purity levels required in laboratories, however, start at 99.9% for general industrial use through to 99.9995% (Ultra High Purity (UHP)) and higher. Regular medical gas standards are also unsuitable for use with the oxidizing, flammable, and, in some instances, toxic gases that are regularly encountered in laboratories. As need for gas purity increases, the methodology used to design a piping system must vary to meet those parameters, and this reference provides the necessary information and resources. There are no comprehensive single sources of technical references currently available in this market, states the author, and the generally supplied specifications provided to the construction industry are usually generic and not specifically targeted for the gases in use. The results provide extremely poor quality designs and, in some instances, unusable systems. With over 40 years of specialization in the industry from project management to systems design, testing, and commissioning of projects with values in excess of $15 million, the author comprehensively fills that gap with this rich resource. Key features • provides information on types of laboratories that use laboratory gases and the equipment needed • explains the various methods of construction and the materials used to ensure that the purity of the gases remains as supplied from the manufacturers • incorporates the design methodology used to meet the various requirements of the laboratory and the information required to ensure that the correct engineering is provided • presents information on the purity levels of the gases and the data on the equipment used for pipelines and compatibility issues • presents an example of a simple laboratory gas specification that provides guidelines on the information necessary to provide a set of design documents
Safety Critical Systems Handbook: A Straightfoward Guide to Functional Safety, IEC 61508 (2010 Edition) and Related Standards, Including Process IEC 61511 and Machinery IEC 62061 AND ISO 13849, Third Edition, offers a practical guide to the functional safety standard IEC 61508. The book is organized into three parts. Part A discusses the concept of functional safety and the need to express targets by means of safety integrity levels. It places functional safety in context, along with risk assessment, likelihood of fatality, and the cost of conformance. It also explains the life-cycle approach, together with the basic outline of IEC 61508 (known as BS EN 61508 in the UK). Part B discusses functional safety standards for the process, oil, and gas industries; the machinery sector; and other industries such as rail, automotive, avionics, and medical electrical equipment. Part C presents case studies in the form of exercises and examples. These studies cover SIL targeting for a pressure let-down system, burner control system assessment, SIL targeting, a hypothetical proposal for a rail-train braking system, and hydroelectric dam and tidal gates. - The only comprehensive guide to IEC 61508, updated to cover the 2010 amendments, that will ensure engineers are compliant with the latest process safety systems design and operation standards - Helps readers understand the process required to apply safety critical systems standards - Real-world approach helps users to interpret the standard, with case studies and best practice design examples throughout
FUNCTIONAL SAFETY OF MACHINERY Enables readers to understand ISO 13849-1 and IEC 62061 standards and provides a practical approach to functional safety in machinery design Functional Safety of Machinery: How to Apply ISO 13849-1 and IEC 62061 introduces functional safety of machinery as a single unified approach, despite the existence of two standards. Aligning with the latest updates of ISO 13849-1 and IEC 62061, the book explains the intent behind the standards and the mathematical basis on which they are written, details the differences between the two standards, and prescribes ways to put them into practice. To aid in seamless reader comprehension, detailed examples are included throughout the book which walk readers through concepts like Random and Systematic Failures, High and Low demand mode of operation, Diagnostic Coverage, and Safe Failure Fraction. Other sample topics covered within the book include: Basics of reliability engineering and functional safety Roles of the standards in the design and evaluation of safety functions Description of the Main Parameters used in the two standards How to deal with Low Demand Safety Systems The Categories of ISO 13849-1 and the Basic Subsystem Architectures of IEC 62061 How Categories and Architectures can be validated Machinery design engineers, machinery manufacturers, and professionals in system and industrial safety fields can use this book as a one-stop resource to understand the specifics and applications of ISO 13849-1 and IEC 62061.
Functional safety is the task of developing and implementing automatic safety systems used to manage risks in many industries where hazardous processes and machinery are used. Functional Safety from Scratch: A Practical Guide to Process Industry Applications provides a practical guide to functional safety, as applied in the chemical process industry, including the oil and gas, petrochemical, pharmaceutical and energy sectors. Written by a seasoned professional with many years of functional safety experience, this book explains the purpose of the relevant international standard IEC 61511 and how to achieve compliance efficiently. It provides in-depth coverage of the entire lifecycle of a functional safety system, assuming no prior knowledge of functional safety and only a basic understanding of process safety concepts. SIL assessment, the functional safety management plan, the safety requirements specification, verification, validation and functional safety assessment are covered in particular detail. Functional Safety from Scratch: A Practical Guide to Process Industry Applications is a highly practical source for process and instrumentation engineers, engineering managers and consultants, whether new to the field or already experienced. - Focuses on the 'how to' aspects of functional safety - Provides detailed explanation and guidance on how to develop the safety requirements specification - Includes extensive coverage of safety lifecycle verification, SIS validation, and functional safety assessment - Provides numerous practical exercises to confirm understanding and promote further thought - Includes tips for those preparing for functional safety examinations - Oriented towards an international audience, especially those for whom English is not their first language
This book explains the decision-making processes for the management of instrumented protective systems (IPS) throughout a project's life cycle. It uses the new IEC 61511 standard as a basis for the work processes used to achieve safe and reliable process operation. By walking the reader through a project's life cycle, engineering, maintenance, and operations, the information allows users to easily focus on their responsibilities and duties. Using this approach, the book is useful as a primer, guidelines reference, and resource manual. Examples provide the added "real-world" experience applications.
For over 30 years, Reliability, Maintainability and Risk has been recognised as a leading text for reliability and maintenance professionals. Now in its seventh edition, the book has been updated to remain the first choice for professional engineers and students. The seventh edition incorporates new material on important topics including software failure, the latest safety legislation and standards, product liability, integrity of safety-related systems, as well as delivering an up-to-date review of the latest approaches to reliability modelling, including cutsec ranking. It is also supported by new detailed case studies on reliability and risk in practice.*The leading reliability reference for over 30 years*Covers all key aspects of reliability and maintenance management in an accessible way with minimal mathematics - ideal for hands-on applications*Four new chapters covering software failure, safety legislation, safety systems and new case studies on reliability and risk in practice
About This Book If you want to achieve functional safety on a project, technically, the hardware and software must be SIL-compliant. But how do you achieve that? With functional safety management. FSM is at the heart of all SIL projects. If you understand FSM and you apply it correctly, every project will achieve compliance and, thus, SIL. In this book, the author explains the five core concepts that are at the basis of achieving functional safety. If you master these five concepts, your SIL projects will: - Will be completed faster. - Will be completed within budget. - Lead to profitable products and services. - Have more competent employees. Functional safety management is a requirement in all functional safety standards. Your product, service, solution, operation, maintenance and repair depend on it. You could not claim compliance with the standards if you did not implement functional safety management. Yet many companies do. This is no problem as long as no accidents happen. Table of Contents Terms and Definitions 9 Preface 11 Introduction 13 Who is this book for? 13 Functional safety management as a strategy 14 Laws, standards and functional safety management 16 How to Read This Book 17 What is functional safety? 21 Three types of failures 22 What it means to be functionally safe 24 Measuring functional safety 25 What does functional safety mean in practice? 26 Functional safety management 29 Why do we need functional safety management? 29 Innovation is not our problem, (lack of) management is 34 QM, PM, and now FSM? 35 History of functional safety management 37 Objectives of functional safety management 43 Who implements functional safety management? 43 Who manages functional safety management? 44 Five Core Functional Safety Management Concepts 46 Core concept #1 - Safety Life Cycle 48 Companies often have no clue 48 A safety life Cycle Is a management tool 49 Focus the work 50 One safety life cycle Template 55 Example Safety life cycle phase - Safety requirements specification 56 The Safety life cycle as a Planning and Management tool 60 The IEC 61508 overall life cycle explained 62 A safety life cycle for every stakeholder 70 Examples of Different safety life cycle models 72 What (Functional Safety) managers need to know about safety life cycles 79 What professionals need to know 81 Core concept #2 - Competency 82 Smart but incompetent is Lethal combination 82 Work needs to be carried out by competent professionals 84 Competence versus competency 85 Four pillars of competency 86 Who should be competent in what? 91 Proving competency 93 Roles and Role Definitions 96 Certification of people 99 Safety passport® 112 What managers need to know 114 What Professionals need to know 116 Core concepts #3 Verification, Validation, Assessment & Audit 118 Testing made the difference 118 Competent professionals can make mistakes 120 Verification 121 Verification Report 128 What managers need to know 129 What Professionals need to know 130 Validation 131 Validation Test Report 137 Verification versus validation 139 What managers need to know 140 What professionals need to know 141 Assessment 142 Assessment Report 145 What managers need to know 147 What professionals need to know 148 Audits 149 The functional safety audit report 154 No assessments in the operational phase? 155 What managers need to know 155 What professionals need to know 157 Core concept #4 - Documentation 159 Documentation matters 159 Documentation, the necessary evil 162 Keep in mind 166 Quality matters, not quantity 168 Technically correct and formally correct 169 What managers need to know 170 What Professionals need to know 172 Core concept #5 - Procedures 173 Procedures can make you or Break you 173 Phase One Functional Safety Management System 175 Competency Procedure 176 Supplier procedure 178 Tools procedure 180 Configuration Management procedure 182 Modification procedure 185 Communication Procedure 191 Phase Two Functional safety management System 193 What managers need to know 195 What Professionals need to know 197 What is next? 198 About The Author 203
Power Plant Instrumentation and Control Handbook, Second Edition, provides a contemporary resource on the practical monitoring of power plant operation, with a focus on efficiency, reliability, accuracy, cost and safety. It includes comprehensive listings of operating values and ranges of parameters for temperature, pressure, flow and levels of both conventional thermal power plant and combined/cogen plants, supercritical plants and once-through boilers. It is updated to include tables, charts and figures from advanced plants in operation or pilot stage. Practicing engineers, freshers, advanced students and researchers will benefit from discussions on advanced instrumentation with specific reference to thermal power generation and operations. New topics in this updated edition include plant safety lifecycles and safety integrity levels, advanced ultra-supercritical plants with advanced firing systems and associated auxiliaries, integrated gasification combined cycle (IGCC) and integrated gasification fuel cells (IGFC), advanced control systems, and safety lifecycle and safety integrated systems. - Covers systems in use in a wide range of power plants: conventional thermal power plants, combined/cogen plants, supercritical plants, and once through boilers - Presents practical design aspects and current trends in instrumentation - Discusses why and how to change control strategies when systems are updated/changed - Provides instrumentation selection techniques based on operating parameters. Spec sheets are included for each type of instrument - Consistent with current professional practice in North America, Europe, and India - All-new coverage of Plant safety lifecycles and Safety Integrity Levels - Discusses control and instrumentation systems deployed for the next generation of A-USC and IGCC plants
This book is an update and expansion of topics covered in Guidelines for Mechanical Integrity Systems (2006). The new book is consistent with Risk-Based Process Safety and Life Cycle approaches and includes details on failure modes and mechanisms. Also, example testing an inspection programs is included for various types of equipment and systems. Guidance and examples are provided for selecting and maintaining critical safety systems.