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Rotary Kiln Performance and Efficiency this course contains 1 . Degree of filling Formula 2 . Thermal Loading, or Burning Zone Loading Formula 3 . Volumetric Loading Formula 4 . Material Residence Time in rotary Kiln Formula 5 . Radiation Heat Losses Formula
This Course Contains - Residence time in Kiln - CLINKERISATION - LIME SATURATION FACTOR - SILICA RATIO - ALUMINA RATIO - CALORIFIC VALUE OF COAL - COAL USED IN CEMENT INDUSTRY - THERMAL EXPANSION OF SHELL - KILN CAPACITY ASSESMENT - CEMENT MILL FORMULAS - Mill charging - GRINDING MEDIA LOAD - POWER CONSUMPTION OF MILL - Girth Gear and another Data
Rotary Kilns—rotating industrial drying ovens—are used for a wide variety of applications including processing raw minerals and feedstocks as well as heat-treating hazardous wastes. They are particularly critical in the manufacture of Portland cement. Their design and operation is critical to their efficient usage, which if done incorrectly can result in improperly treated materials and excessive, high fuel costs. This professional reference book will be the first comprehensive book in many years that treats all engineering aspects of rotary kilns, including a thorough grounding in the thermal and fluid principles involved in their operation, as well as how to properly design an engineering process that uses rotary kilns. This new edition contains an updated CFD section with inclusion of recent case studies and in line with recent developments covers pyrolysis processes, torrefaction of biomass, application of rotary kilns in C02 capture and information on using rotary kilns as incinerators for hydrocarbons. - Provides essential information on fluid flow, granular flow, mixing and segregation, and aerodynamics during turbulent mixing and recirculation - Gives guidance on which fuels to choose, including options such as natural gas versus coal-fired rotary kilns - Covers principles of combustion and flame control, heat transfer and heating and material balances - New edition contains information on pyrolysis processes with low temperatures and torrefaction of biomass. It also covers calcination of petcoke, how rotary kilns are used as incinerators for chlorinated hydrocarbons. - Includes updated material on CFD simulation of kiln gas and solids flow with a selection of recent case studies.
This unique handbook contains the most essential engineering formulas used in the cement manufacturing process. All formulas are presented in both English and metric systems of units. Examples are given to familiarize the reader with the usefulness of these formulas. The book can be used as a text manual for courses in cement technology, and as a reference for solving operating problems. The book is equally valuable for the manager supervisor, chemist, and operator as it is to the cement plant engineer.
The book is an outcome of the author’s active professional involvement in research, manufacture and consultancy in the field of cement chemistry and process engineering. This multidisciplinary title on cement production technology covers the entire process spectrum of cement production, starting from extraction and winning of natural raw materials to the finished products including the environmental impacts and research trends. The book has an overtone of practice supported by the back-up principles.