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This book deals with wear and performance testing of thin solid film lubrication and hard coatings in an ultra-high vacuum (UHV), a process which enables rapid accumulation of stress cycles compared with testing in oil at atmospheric pressure. The authors’ lucid and authoritative narrative broadens readers' understanding of the benefits of UHV testing: a cleaner, shorter test is achieved in high vacuum, disturbance rejection by the deposition controller may be optimized for maximum fatigue life of the coating using rolling contact fatigue testing (RCF) in a high vacuum, and RCF testing in UHV conditions enables a faster study of deposition control parameters. In short, Rolling Contact Fatigue in a Vacuum is an indispensable resource for researchers and engineers concerned with thin film deposition, solar flat panel manufacturing, physical vapor deposition, MEMS manufacturing (for lubrication of MEMS), tribology in a range of industries, and automotive and marine wear coatings for engines and transmissions.
The rolling-contact fatigue spin rig was used to test groups of SAE 52100 9.16-inch-diameter balls lubricated with a mineral oil at 600,000-, 675,000-, and 750,000-psi maximum Hertz stress. Cylinders of AISI M-1 vacuum and commercial melts and MV-1 (AISI M-50) were used as race specimens. Stress-life exponents produced agree closely with values accepted in industry. The type of failure obtained in the spin rig was similar to the subsurface fatigue spells found in bearings.
A preliminary investigation of the of rolling-contact fatigue life of both races and balls of some promising high-temperature bearing materials were made at room temperature in the rolling-contact fatigue spin rig.
Engineering Tribology, Fourth Edition is an established introductory reference focusing on the key concepts and engineering implications of tribology. Taking an interdisciplinary view, the book brings together the relevant knowledge from different fields needed to achieve effective analysis and control of friction and wear. Updated to cover recent advances in tribology, this new edition includes new sections on ionic and mesogenic lubricants, surface texturing, and multiscale characterization of 3D surfaces and coatings. Current trends in nanotribology are discussed, such as those relating to lubricants, coatings and composites, and geotribology is introduced. Suitable as an introductory text, a refresher or an on-the-job reference, Engineering Tribology, 4th Edition is intended for final year undergraduate and postgraduate students in mechanical engineering as well as professional engineers. It is also relevant to those working in materials engineering, applied chemistry, physics and bioengineering. - Offers a comprehensive overview of the mechanisms of wear, lubrication and friction in an accessible manner designed to aid novice engineers, non-specialists and students - Provides a reader-friendly approach to the subject using illustrations to break down the typically complex problems associated with tribology - Includes end-of-chapter problems to test understanding