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Recycling of advanced composites made from carbon fibers in epoxy resins is essential for two primary reasons. First, the energy necessary to produce carbon fibers is very high and therefore reusing these fibers could greatly reduce the lifecycle energy of components which use them. Second, if the material is allowed to break down in the environment, it will contribute to the growing presence of microplastics and other synthetic pollutants. Recyclability and Embodied Energy of Advanced Polymer Matrix Composites discusses current recycling and disposal methods—which typically do not aim for full circularity, but rather successive downcycling—and addresses the major challenge of aligning fibers into unidirectional tows of real value in high-performance composites. Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2023018
Given such properties as low density and high strength, polymer matrix composites have become a widely used material in the aerospace and other industries. Polymer matrix composites and technology provides a helpful overview of these materials, their processing and performance.After an introductory chapter, part one reviews the main reinforcement and matrix materials used as well as the nature of the interface between them. Part two discusses forming and molding technologies for polymer matrix composites. The final part of the book covers key aspects of performance, including tensile, compression, shear and bending properties as well as impact, fatigue and creep behaviour.Polymer matrix composites and technology provides both students and those in industry with a valuable introduction to and overview of this important class of materials. - Provides a helpful overview of these materials, their processing and performance incorporating naming and classification of composite materials - Reviews the main reinforcement and matrix materials used as well as the nature of the interface between them including damage mechanisms - Discusses forming and molding technologies for polymer matrix composites outlining various techniques and technologies
To grow the application space of polymer additive manufacturing (AM), the industry must provide an offering with improved mechanical properties. Several entities are working towards introducing continuous fibers embedded into either a thermoplastic or thermoset resin system. This approach can enable significant improvement in mechanical properties and could be what is needed to open new and exciting applications within the aerospace industry. Introduction of Continuous Fiber Reinforced Polymer: A New Additive Manufacturing Path for Aerospace examines a couple of unsettled issues that are beginning to come to light regarding these materials and focuses on the ability to design and provide robust structural analysis for continuous fiber reinforced polymer AM—unsung aspects that can make or break this new technology as it finds its way into the aerospace market. Without solutions to them, adoption by the aerospace industry will be limited to point design applications, thus constraining the technology to being nothing more than a specialized tool. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2023019
Semi-automated computational design methods involving physics-based simulation, optimization, machine learning, and generative artificial intelligence (AI) already allow greatly enhanced performance alongside reduced cost in both design and manufacturing. As we progress, developments in user interfaces, AI integration, and automation of workflows will increasingly reduce the human inputs required to achieve this. With this, engineering teams must change their mindset from designing products to specifying requirements, focusing their efforts on testing and analysis to provide accurate specifications. Generative Design in Aerospace and Automotive Structures discusses generative design in its broadest sense, including the challenges and recommendations regarding multi-stage optimizations. Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2024016
Motivation The other day I was waiting at the station for my train. Next to me a young lady was nonchalantly leaning against the wall. Suddenly, she took a cigarette pack out of her handbag, pulled out the last cigarette, put it between her lips, crushed the empty pack, threw it on the ground and hedonistically lit the cigarette. I thought to myself, "What a behavior?!". The nearest trashcan was just five meters away. So I bent down, took the crushed pack and gave it back to her, saying that she had lost it. She looked at me in a rather deranged way, but she said nothing and of waste to the trashcan. brought the piece Often people are not aware of the waste they produce. They get rid of it and that's it. As soon as the charming lady dropped the cigarette pack, the problem was solved for her. The pack was on the ground and it suddenly no longer belonged to her. It is taken for granted that somebody else will do the cleaning up. There is a saying that nature does not produce waste. For long as humans obtained the goods they needed from the ground where they lived, the waste that was produced could be handled by nature. This has drastically changed due to urbanization and waste produced by human activities has become a severe burden.
The marine environment presents significant challenges for materials due to the potential for corrosion by salt water, extreme pressures when deeply submerged and high stresses arising from variable weather. Well-designed fibre-reinforced composites can perform effectively in the marine environment and are lightweight alternatives to metal components and more durable than wood. Marine Applications of Advanced Fibre-Reinforced Composites examines the technology, application and environmental considerations in choosing a fibre-reinforced composite system for use in marine structures. This book is divided into two parts. The chapters in Part One explore the manufacture, mechanical behavior and structural performance of marine composites, and also look at the testing of these composites and end of life environmental considerations. The chapters in Part Two then investigate the applications of marine composites, specifically for renewable energy devices, offshore oil and gas applications, rigging and sails. Underwater repair of marine composites is also reviewed. - Comprehensively examines all aspects of fibre-reinforced marine composites, including the latest advances in design, manufacturing methods and performance - Assesses the environmental impacts of using fibre-reinforced composites in marine environments, including end of life considerations - Reviews advanced fibre-reinforced composites for renewable energy devices, rigging, sail textiles, sail shape optimisation and offshore oil and gas applications
Automotive manufacturers are required to decrease CO2 emissions and increase fuel economy while assuring driver comfort and safety. In recent years, there has been rapid development in the application of lightweight and sustainable materials in the automotive industry to help meet these criteria. This book provides critical reviews and the latest research results of various lightweight and sustainable materials in automotive applications. It discusses current applications and future trends of lightweight materials in the automotive area. While there are a few books published mainly focusing on automotive applications of metallic lightweight materials, to date there is no available book focusing on a broad spectrum of lightweight materials, including metal, plastic, composites, bio-fiber, bio-polymer, carbon fiber, glass fiber, nanomaterials, rubber materials, and foaming materials, as this work does. The book also includes case studies of commercial lightweight automotive parts from sustainable lightweight materials, providing an invaluable resource to those involved in this in-demand research and commercialization area.
A state-of-the-art look at advanced composites processing and manufacturing-from leading academic and industry experts Advanced Composites Manufacturing combines cutting-edge coverage of the scientific fundamentals of composites processing with an in-depth treatment of the major manufacturing processes for advanced composite materials. Complete with important information on such key issues as new processing areas, manufacturing process control, deformation forming, and cost-control strategies, this unique reference is essential reading for materials scientists, researchers, and engineers across a range of industry sectors. Topics covered include: * The Processing Science of Reactive Polymer Composites. * The Processing Science of Thermoplastic Composites. * The Elastic Deformation of Fiber Bundles. * Processing of Textile Preforms. * The Autoclave Processing of Composites. * Pultrusion of Composites. * Forming of Advanced Composites. * Filament Winding Process Model for Thermosetting Matrix Composites. * Liquid Composite Molding. * Process Control of Thermosetting Composites. * Joining of Composites. * Cost, Automation, and Design .
This book covers current advances and practices in machining fibre-reinforced polymer composites under various conventional and nonconventional processes. It presents recent research and practices for effective and efficient machining of difficult-to-cut material, providing the technological ‘know-how’ on delamination-free of drilling, milling, trimming, and other cutting processes on fibre-reinforced polymer composites. It also guides the reader on the selection of optimum machining parameters, tool materials, as well as tool geometry. This book is of interest to academicians, students, researchers, practitioners, and industrialists working in aerospace, automotive, marine, and construction industries.
This book introduces the concept, design and application of green biocomposites, with a specific focus on the current demand for green biocomposites for automotive and aerospace components. It discusses the mathematical background, innovative approaches to physical modelling, analysis and design techniques. Including numerous illustrations, tables, case studies and exercises, the text summarises current research in the field. It is a valuable reference resource for researchers, students and scientists working in the field of materials science.