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This report presents a cost analysis of Polymer Grade (PG) Propylene production from propane using a dehydrogenation process. The process examined is similar to UOP Oleflex process. In this process, the dehydrogenation reaction is carried out in a moving-bed reactor. This report was developed based essentially on the following reference(s): (1) US Patent 20120108877, issued to UOP in 2012 (2) US Patent 5457256, issued to UOP in 1995 Keywords: PG Propylene, Continuous Catalyst Regeneration, CCR, Propene, PDH, On-Purpose Propylene Production
This is a free full sample report offered by Intratec Solutions to demonstrate, in advance, the type of information you will get when you buy one of our reports, offering the same standard and structure (types of graphs, tables and descriptions) that you will find in all of our Cost Analysis Overview reports. This report presents alternatives for producing PG Propylene from different feedstocks and a cost comparison of these alternatives, across different countries. More specifically, the report compares the costs of PG Propylene production through the following pathways: * Pathway 1: Propylene Production from Light Naphtha * Pathway 2: Propylene Production from Ethylene and Butenes * Pathway 3: Propylene Production from Propane (with Hydrogen Generation) Pathway 1 corresponds to a steam cracker for Propylene production (ethylene as co-product). In Pathway 2, Propylene is produced via metathesis reaction of ethylene with 2-butene (present in raffinate-2 feedstock). In Pathway 3, propane is dehydrogenated to Propylene with hydrogen generated being valued as fuel. The analysis presented in this report includes: * A comparison of the economic potential of the pathways listed above in several countries, comprising: - Comparative analysis of capital costs - Comparative analysis of production costs * Comparison between product price and raw materials costs of each pathway - An overview of each production pathway, including: - Raw material(s) consumption figures and product(s) generated - Related technology licensors and block flow diagram of representative industrial processes Keywords: Propene, Ethene, Steam Cracking, PDH, Propane Dehydrogenation, Olefins Conversion Technology, OCT
This report presents a cost analysis of Propylene Oxide (PO) production from chemical grade (CG) propylene and ethylbenzene. The process examined is similar to LyondellBasell process. In this process, ethylbenzene is oxidized to produce ethylbenzene hydroperoxide, which reacts with propylene to produce Propylene Oxide. Styrene is generated as by-product in the process. This report was developed based essentially on the following reference(s): "Propylene Oxide", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Propene, Ethylbenzol, Oxidation, Epoxidation, EBHP, Phenylethene, POSM
This report presents a cost analysis of Propylene Glycol production from propylene oxide. The process examined is a typical hydration process, in which propylene oxide is hydrolyzed to Propylene Glycol. The hydration reaction output is purified, yielding Propylene Glycol as the main product and dipropylene glycol as by-product. This report was developed based essentially on the following reference(s): (1) "Propanediols," Ullmann's Encyclopedia of Industrial Chemistry, 7th edition (2) "Glycols, Propylene Glycols," Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition Keywords: PO, Epoxypropane, Propane-1,2-diol
This report presents a cost analysis of polymer grade (PG) Ethylene production from propane feedstock using a typical steam cracking process. In this process, propane is thermally cracked in pyrolysis furnaces through the use of steam. In addition to Ethylene, the process also generates polymer grade propylene, pygas and a crude C4s stream as by-products. This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Propene, Pyrolysis Gasoline, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W
This report presents a cost analysis of Isopropanol production from acetone. The process examined is a typical acetone hydrogenation process. In this process, acetone hydrogenation is carreid out in liquid phase, in a fixed bed reactor, catalyzed by a Raney nickel catalyst. This report was developed based essentially on the following reference(s): (1) US Patent 8283504, issued to Mitsui Chemicals in 2012 (2) US Patent 20150083578, issued to LG Chem, LTD in 2015 (3) US Patent 6930213, issued to INEOS Phenol GMBH (former Phenolchemie GmbH & Co. KG) in 2006 Keywords: Isopropanol, isopropyl alcohol, IPA, acetone hydrogenation, lummus, polimeri europa, versalis
This report presents a cost analysis of bio-based Acrylic Acid production from glucose syrup using a direct fermentation process. The process examined is similar to the speculative process proposed by the Delft University of Technology. In this process, a biological agent is able to directly convert glucose to Acrylic Acid through an anaerobic metabolic pathway. The process uses a 70 wt% glucose-water syrup as raw material and the final product obtained is Glacial Acrylic Acid. This report was developed based essentially on the following reference(s): Straathof, A. et al., "Feasibility of Acrylic Acid Production by Fermentation", Applied Microbiology Biotechnology, 2005, 67:727-734 Keywords: Bioacrylic Acid, Anaerobic Fermentation, Dextrose, Propenoic Acid, Unsaturated Carboxylic Acid, Green Acrylic Acid, Renewable Feedstock
This report presents alternatives for producing PG Propylene from different feedstocks and a cost comparison of these alternatives, across different countries. More specifically, the report compares the costs of PG Propylene production through the following pathways:* Pathway 1: Propylene Production from Light Naphtha* Pathway 2: Propylene Production from Ethylene and Butenes* Pathway 3: Propylene Production from Propane (with Hydrogen Generation)Pathway 1 corresponds to a steam cracker for Propylene production (ethylene as co-product). In Pathway 2, Propylene is produced via metathesis reaction of ethylene with 2-butene (present in raffinate-2 feedstock). In Pathway 3, propane is dehydrogenated to Propylene with hydrogen generated being valued as fuel. The analysis presented in this report includes:* A comparison of the economic potential of the pathways listed above in several countries, comprising: * Comparative analysis of capital costs * Comparative analysis of production costs * Comparison between product price and raw materials costs of each pathway * An overview of each production pathway, including: * Raw material(s) consumption figures and product(s) generated * Related technology licensors and block flow diagram of representative industrial processes Keywords: Propene, Ethene, Steam Cracking, PDH, Propane Dehydrogenation, Olefins Conversion Technology, OCT
This report presents a cost analysis of Polymer Grade (PG) Propylene production from propane using a dehydrogenation process. The process examined is similar to CB&I Lummus CATOFIN process. In this process, the dehydrogenation reaction is carried out in a fixed-bed reactor. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) US Patent 20120014846, issued to Lummus Technology in 2012; (2) US Patent 8101541, issued to Sud-Chemie in 2012 Keywords: PG Propylene, Clariant, Sud-Chemie, Propene, PDH, On-Purpose Propylene Production
This report presents a cost analysis of Polymer Grade (PG) Propylene production from propane using a dehydrogenation process. The process examined is similar to Uhde STAR process. In this process, Propylene is produced through two dehydrogenation steps: a steam reforming step followed by oxyreaction. Hydrogen is also generated as a by-product. This report was developed based essentially on the following reference(s): (1) US Patent 7678956, issued to Uhde in 2010 (2) US Patent 5389342, issued to Pillips in 1995 (assigned to Uhde in 2001) Keywords: PG Propylene, Steam Active Reforming, Thyssenkrupp, Propene, PDH, On-Purpose Propylene Production