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Welding the Inconel 718 Superalloy: Reduction of Micro-segregation and Laves Phases explores the day-to-day welding business in Alloy 718 and presents solutions to avoid or minimize micro-segregation. It considers the limitations of changing from lab scale models to actual production models and presents new technologies with proven experimental background. Various case studies are presented within the text, as well as proposed solutions backed by experimental evidence. Items previewed in this edition include enhanced cooling rates in the GTA welding process with cryogenic cooling and enhanced dendrite refinement using modified pulse waveform. This work will be useful to researchers from the aerospace, space, power generation, nuclear, and chemical industries, as well as students interested in superalloys and welding. - Resolves the industrial limitations in reducing the formation of laves phases in the welding of alloy 718 - Presents case studies in industrial applications - Discusses new technologies with proven experimental background - Includes a comparison of laves size and distribution between GTAW, EBW, LBW and FW
Advanced welding processes provides an excellent introductory review of the range of welding technologies available to the structural and mechanical engineer. The book begins by discussing general topics such power sources, filler materials and gases used in advanced welding. A central group of chapters then assesses the main welding techniques: gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), high energy density processes and narrow-gap welding techniques. Two final chapters review process control, automation and robotics.Advanced welding processes is an invaluable guide to selecting the best welding technology for mechanical and structural engineers. - An essential guide to selecting the best welding technology for mechanical and structural engineers - Provides an excellent introductory review of welding technologies - Topics include gas metal arc welding, laser welding and narrow gap welding methods
Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.
The 14th International Symposium on Superalloys (Superalloys 2020) highlights technologies for lifecycle improvement of superalloys. In addition to the traditional focus areas of alloy development, processing, mechanical behavior, coatings, and environmental effects, this volume includes contributions from academia, supply chain, and product-user members of the superalloy community that highlight technologies that contribute to improving manufacturability, affordability, life prediction, and performance of superalloys.
This book presents selected research papers of the AIMTDR 2014 conference on application of laser technology for various manufacturing processes such as cutting, forming, welding, sintering, cladding and micro-machining. State-of-the-art of these technologies in terms of numerical modeling, experimental studies and industrial case studies are presented. This book will enrich the knowledge of budding technocrats, graduate students of mechanical and manufacturing engineering, and researchers working in this area.
The most up-to-date coverage of welding metallurgy aspects and weldability issues associated with Ni-base alloys Welding Metallurgy and Weldability of Nickel-Base Alloys describes the fundamental metallurgical principles that control the microstructure and properties of welded Ni-base alloys. It serves as a practical how-to guide that enables engineers to select the proper alloys, filler metals, heat treatments, and welding conditions to ensure that failures are avoided during fabrication and service. Chapter coverage includes: Alloying additions, phase diagrams, and phase stability Solid-solution strengthened Ni-base alloys Precipitation strengthened Ni-base alloys Oxide dispersion strengthened alloys and nickel aluminides Repair welding of Ni-base alloys Dissimilar welding Weldability testing High-chromium alloys used in nuclear power applications With its excellent balance between the fundamentals and practical problem solving, the book serves as an ideal reference for scientists, engineers, and technicians, as well as a textbook for undergraduate and graduate courses in welding metallurgy.
This technical meeting will focus on Alloy 718 and Superalloys in this class relative to alloy and process development, production, product applications, trends and the development of advanced modeling tools. The symposium provides an opportunity for authors to present technical advancements relative to a broad spectrum of areas while assessing their impact on related fields associated with this critical alloy group. There are continuing innovations relative to these alloys as well as novel processing techniques which continue to extend applications in very challenging environments ranging from corrosion resistance in the deep sea to high-stressed space applications.
Laser cladding is an additive manufacturing technology capable of producing coatings due to the surface fusion of metals. The selected powder is fed into a focused laser beam to be melted and deposited as coating. This allows to apply material in a selected way onto those required sections of complex components. The process main properties are the production of a perfect metallurgically bonded and fully dense coatings; the minimal heat affected zone and low dilution between the substrate and filler material resulting in functional coatings that perform at reduced thickness, so fewer layers are applied; fine, homogeneous microstructure resulting from the rapid solidification rate that promotes wear resistance of carbide coatings; near net-shape weld build-up requires little finishing effort; extended weldability of sensitive materials like carbon-rich steels or nickel-based superalloys that are difficult or even impossible to weld using conventional welding processes; post-weld heat treatment is often eliminated as the small heat affected zone minimizes component stress; excellent process stability and reproducibility because it is numerical controlled welding process. The typical applications are the dimensional restoration; the wear and corrosion protection; additive manufacturing. The wide range of materials that can be deposited and its suitability for treating small areas make laser cladding particularly appropriate to tailor surface properties to local service requirements and it opens up a new perspective for surface engineered materials. The main key aspect to be scientifically and technologically explored are the type of laser; the powders properties; the processing parameters; the consequent microstructural and mechanical properties of the processed material; the capability of fabrication of prototypes to rapid tooling and rapid manufacturing. Distills critical concepts, methods, and applications from leading full-length chapters, along with the authors’s own deep understanding of the material taught, into a concise yet rigorous graduate and advanced undergraduate text; Reinforces concepts covered with detailed solutions to illuminating and challenging industrial applications; Discusses current and future applications of laser cladding in additive manufacturing.
This book presents the select proceedings of the fourth International Conference on Advanced Materials and Modern Manufacturing (ICAMMM 2021). It covers broad areas such as advanced mechanical engineering, material science and manufacturing process. Various topics discussed in this book include green manufacturing, green materials, Industry 4.0, additive manufacturing, precision engineering, sustainability, manufacturing operations management and so on. Given its contents, the book will be useful for students, researchers, engineers and professionals working in the area of mechanical engineering and its allied fields.
Handbook of Non-Ferrous Metal Powders: Technologies and Applications, Second Edition, provides information on the manufacture and use of powders of non-ferrous metals that has taken place for many years in the area previously known as Soviet Russia. It presents the huge amount of knowledge and experience that has built up over the last fifty years. Originally published in Russia by several prominent scientists, researchers and engineers, this presents an update to the first book that includes sections on classification, properties, treatment methods and production. This updated edition contains new content on the powders, along with newer methods of 3D printing. - Covers the manufacturing methods, properties and importance of the following metals: aluminum, titanium, magnesium, copper, nickel, cobalt, zinc, cadmium, noble metals, rare earth metals, lead, tin and bismuth - Includes new content on recent advances, such as additive manufacturing and 3D printing of non-ferrous metal alloys and specific powders for advanced techniques, including metal injection molding technologies - Expands on topics such as safety engineering in the production of powders and advanced areas of engineering research, such as nanopowder processes