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All Kaizen is not one and the same. There are four distinctly different types, each with its own purpose and results. Companies that understand these differences harness Kaizen’s ultimate power and influence and achieve amazing success in a global manufacturing environment. Companies must, however, restructure the major objectives of certain key players in the process and institute various management initiatives that drive Kaizen down to an individual job level. Written by recognized Lean Manufacturing professional John Davis, Progressive Kaizen: The Key to Gaining a Global Competitive Advantage explains the four distinct types of Kaizen and the particular purpose of each. Davis clearly elucidates how to exploit Kaizen events and points out why and how Kaizen should be used as a prominent strategy in implementing Lean. This includes developing a structured plan for Kaizen and giving strong consideration to the insertion of a Waste Reduction Activity Process (WRAP), which provides employee incentives for implemented improvements at an individual job level. It outlines how to conduct each type of Kaizen event, who to involve, and what the results should be. Although the benefits of Lean Manufacturing and the tools of the Toyota Production System have been documented many times, a need exists to understand how to put it all together and fully implement the process in the most effective and least disruptive manner. Progressive Kaizen spells out how to get the utmost from the process of Kaizen and make it a formidable competitive weapon.
This book addresses how to make Kaizen a formidable competitive weapon. It serves as reinforcement for the key role the Lean coordinator holds in training and leading change that serves to make and keep a manufacturing firm world competitive.
The Lean Expert: Educating and Elevating Lean Practitioners Throughout Your Organization outlines a method that can help organizations engage associates and empower them to achieve "expert status" in the nine core principles of Lean. By implementing the Lean Discipline Expert process detailed in the book, companies will demonstrate to their associa
This reference manual is designed to help those interested in passing the ASQ's certification exam for Six Sigma Green Belts and others who want a handy reference to the appropriate materials needed to conduct successful Green Belt projects. It is a reference handbook on running projects for those who are already knowledgeable about process improvement and variation reduction. The primary layout of the handbook follows the ASQ Body of Knowledge (BoK) for the Certified Six Sigma Green Belt (CSSGB) updated in 2015. The authors were involved with the first edition handbook, and have utilized first edition user comments, numerous Six Sigma practitioners, and their own personal knowledge gained through helping others prepare for exams to bring together a handbook that they hope will be very beneficial to anyone seeking to pass the ASQ or other Green Belt exams. In addition to the primary text, the authors have added a number of new appendixes, an expanded acronym list, new practice exam questions, and other additional materials
This book addresses how to make Kaizen a formidable competitive weapon. It serves as reinforcement for the key role the Lean coordinator holds in training and leading change that serves to make and keep a manufacturing firm world competitive.
Recent advancements in information systems and computer technology have led to developments in equipment and robotic technology that have permanently changed the characteristics of manufacturing equipment. Equipment Management in the Post-Maintenance Era: A New Alternative to Total Productive Maintenance (TPM) introduces a new way of thinking to help high-tech organizations manage an increasingly complex equipment base. It also facilitates the fundamental understanding of equipment management those in traditional industries will need to prepare for the emerging microchip era in equipment. Kern Peng shares insights gained through decades of managing equipment performance. Using a systems model to analyze equipment management, he introduces alternatives in equipment management that are currently gaining momentum in high-tech industries. The book highlights the fundamental internal flaw in maintenance organizational setup, presents new approaches to replace maintenance functional setup, and illustrates a time-tested transformation and implementation process to help transition your organization from the maintenance era to the new post-maintenance era. Breaks down the history of equipment into five phases Provides a clear understanding of equipment management fundamentals Introduces alternatives in equipment management beyond the mainstream principles of maintenance management The book examines maintenance management logistics, including planning and budgeting, training and people development, customer services and management, vendor management, and inventory management. Supplying a comprehensive look at the history of equipment management, it analyzes current maintenance practice and details approaches that can significantly improve the effectiveness and efficiency of your equipment management well into the future.
Contrary to popular myth, it is possible for progressives to take an analytical approach to solving difficult social problems and win. Using the sustainability problem as a running example, this book demonstrates how. The same key tool Limits to Growth used, simulation modeling, is applied. However, unlike Limits to Growth this book explores the social side of the problem, rather than the technical side, to find the fundamental cause of the very strong change resistance civilization has encountered. The root cause turns out to lie in a surprisingly simple social structure called the Dueling Loops of the Political Powerplace. The book explains in laymanâÂÂs terms how the Dueling Loops model works, where the intuitively attractive but low leverage point is that progressives are presently pushing on, and where the high leverage points are they must push on instead. The end result is a whole new way of thwinking. For further information on this book and project, please see thwink.org.
Hitchhikers do not travel a fixed path. They intentionally wander so they can learn and grow along the way. Embarking on the lean journey is similar; there are many roads on which to wander and no single one is right for all. This title concludes with interviews of lean practitioners on the front lines of change at Chrysler, DTE Energy, and Nemak.
The Mindset Revolution by Michael Sloan is an empowering guide that unifies three transformative approaches to reshape your life. This comprehensive volume combines the wisdom of Sloan's three previous works into a singular, dynamic resource. In "The Art of Problem Solving 101," Sloan takes you on a journey to unlock your innate problem-solving abilities. This part of the book is not just about solving problems but transforming you into a problem solver who embraces adversity and develops resilient strategies for any challenge. It's an inspiring guide for those ready to approach life with a solution-focused mindset. "The Art of Thinking Big" expands your horizon, urging you to break free from limited thinking. Sloan teaches you how to cultivate a grand vision for your life and to set and achieve ambitious goals. This section is a call to action for anyone who has ever felt constrained by their own doubts or societal norms, providing practical steps to build a life that aligns with your most aspirational dreams. Lastly, "Positive Thinking with Action" shifts the focus from external challenges to internal narratives. Sloan addresses the toxic patterns of negative thinking and guides you through transforming these into positive, actionable thoughts. This section is crucial for anyone seeking to live a more optimistic and fulfilling life, offering concrete strategies to replace cynicism with positivity. Together, these three pillars form "The Mindset Revolution," a powerful toolkit for anyone looking to overcome life's obstacles, think beyond boundaries, and take proactive steps towards a successful and fulfilling life. Sloan's integrated approach ensures that you are equipped with the necessary skills, mindset, and strategies to navigate life's complexities and achieve your ultimate dreams.