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This textbook covers the processing of advanced composites and their various technologies, with special emphasis on the distinct characteristics of processability. The book covers the impact of different processing techniques on the performance and characteristics of the final product. Written with a didactic approach, the volume contains extensive illustrations and pedagogic features (including examples and exercises) to help the reader assess and correlate existing technologies. The book will be useful as a text in graduate courses in processing of polymers and composites and can additionally be used as a professional reference.
Natural fibre composite is an emerging material that has great potential to be used in engineering application. Oil palm, sugar palm, bagasse, coir, banana stem, hemp, jute, sisal, kenaf, roselle, rice husk, betul nut husk and cocoa pod are among the natural fibres reported to be used as reinforcing materials in polymer composites. Natural fibre composites were used in many industries such as automotive, building, furniture, marine and aerospace industries. The advantages of natural fibre composites include low cost, renewable, abundance, light weight, less abrasive and they are suitable to be used in semi or non-structural engineering components. Research on various aspects of natural fibre composites such as characterization, determination of properties and design have been extensively carried out. However, publications that reported on research of manufacture of natural fibre composites are very limited. Specifically, although manufacturing methods of components from natural fibre composites are similar to those of components from conventional fibre composites such as glass, carbon and Kevlar fibres, modification of equipment used for conventional fibre composites may be required. This book fills the gap of knowledge in the field of natural fibre composites for the research community. Among the methods reported that are being used to produce components from natural fibre composites include hand lay-up, compression moulding, filament winding, injection moulding, resin transfer moulding, pultrusion and vacuum bag moulding. This book is also intended to address some research on secondary processing such as machining and laser welding of natural fibre composites. It is hoped that publication of this book will provide the readers new knowledge and understanding on the manufacture of natural fibre composites.
Given such properties as low density and high strength, polymer matrix composites have become a widely used material in the aerospace and other industries. Polymer matrix composites and technology provides a helpful overview of these materials, their processing and performance.After an introductory chapter, part one reviews the main reinforcement and matrix materials used as well as the nature of the interface between them. Part two discusses forming and molding technologies for polymer matrix composites. The final part of the book covers key aspects of performance, including tensile, compression, shear and bending properties as well as impact, fatigue and creep behaviour.Polymer matrix composites and technology provides both students and those in industry with a valuable introduction to and overview of this important class of materials. - Provides a helpful overview of these materials, their processing and performance incorporating naming and classification of composite materials - Reviews the main reinforcement and matrix materials used as well as the nature of the interface between them including damage mechanisms - Discusses forming and molding technologies for polymer matrix composites outlining various techniques and technologies
Fundamental concepts coupled with practical, step-by-step guidance With its emphasis on core principles, this text equips readers with the skills and knowledge to design the many processes needed to safely and successfully manufacture thermoplastic parts. The first half of the text sets forth the general theory and concepts underlying polymer processing, such as the viscoelastic response of polymeric fluids and diffusion and mass transfer. Next, the text explores specific practical aspects of polymer processing, including mixing, extrusion dies, and post-die processing. By addressing a broad range of design issues and methods, the authors demonstrate how to solve most common processing problems. This Second Edition of the highly acclaimed Polymer Processing has been thoroughly updated to reflect current polymer processing issues and practices. New areas of coverage include: Micro-injection molding to produce objects weighing a fraction of a gram, such as miniature gears and biomedical devices New chapter dedicated to the recycling of thermoplastics and the processing of renewable polymers Life-cycle assessment, a systematic method for determining whether recycling is appropriate and which form of recycling is optimal Rheology of polymers containing fibers Chapters feature problem sets, enabling readers to assess and reinforce their knowledge as they progress through the text. There are also special design problems throughout the text that reflect real-world polymer processing issues. A companion website features numerical subroutines as well as guidance for using MATLAB®, IMSL®, and Excel to solve the sample problems from the text. By providing both underlying theory and practical step-by-step guidance, Polymer Processing is recommended for students in chemical, mechanical, materials, and polymer engineering.
Polymer-Based Advanced Functional Composites for Optoelectronic and Energy Applications explains how polymer-based smart composites and nanocomposites can be prepared and utilized for novel optical, sensor and energy-related applications. The book begins with an introductory section on the fundamentals of smart polymer composites, including structure-property relationships and conjugated polymers. Other sections examine optical applications, including the use of polymer-based smart composites for luminescent solar concentrators, electro-chromic applications, light conversion applications, ultraviolet shielding applications, LED encapsulation applications, sensor applications, including gas-sensing, strain sensing, robotics and tactile sensors, with final sections covering energy-related applications, including energy harvesting, conversion, storage, vibrational energy harvesting, and more. This is an essential guide for researchers, scientists and advanced students in smart polymers and materials, polymer science, composites, nanocomposites, electronics and materials science. It is also a valuable book for scientists, R&D professionals and engineers working with products that could utilize smart polymer composites. - Provides thorough coverage of the latest pioneering research in the field of polymer-based smart composites - Offers an applications-oriented approach, enabling the reader to understand state-of-the-art optical, sensor and energy applications - Includes an in-depth introductory section, covering important aspects such as structure-property relationships and the role of conjugated polymers
Continuous research advances have been observed in the field of environmentally-friendly polymers and polymer composites due to the dependence of polymers on fossil fuels and the sustainability issues related to plastic wastes. This book compiles the most recent research works in biopolymers, their blends and composites, and the use of natural additives, such as vegetable oils and other renewable and waste-derived liquids, with their marked environmental efficiency devoted to developing novel sustainable materials. Therefore, Environmentally Friendly Polymers and Polymer Composites provides an overview to scientists of the potential of these environmentally friendly materials and helps engineers to apply these new materials for industrial purposes.
Polymer matrix composites are used extensively across a wide range of industries, making the design and development of effective manufacturing processes of great importance. Manufacturing techniques for polymer matrix composites (PMCs) provides an authoritative review of the different technologies employed in the manufacture of this class of composite.Following an introduction to composites and manufacturing processes, part one reviews the manufacturing of short fiber and nanoparticle based polymer matrix composites, with injection and compression molding examined in depth. Thermoplastic processing is the focus of part two. Sheet forming, fabric thermostamping, filament winding and continuous fiber reinforced profiles are investigated. Part three reviews thermoset processing. A survey of resin transfer molding follows, including vacuum-assisted and compression resin transfer molding. The pultrusion process is then considered, before the book concludes with an investigation into autoclave and out-of-autoclave curing processes in polymer matrix composites.With its distinguished editors and international team of expert contributors, Manufacturing techniques for polymer matrix composites (PMCs) is an essential guide for engineers and scientists working in the field of polymer matrix composites. - Provides an authoritative review of the different technologies employed in the manufacture of polymer matrix composites - Reviews the manufacturing of short fiber and nanoparticle-based polymer matrix composites, with injection and compression molding examined in depth - Examines thermoplastic processing, sheet forming, fabric thermostamping, filament winding and continuous fiber reinforced profiles
The major objective of this book was to identify issues related to the introduction of new materials and the effects that advanced materials will have on the durability and technical risk of future civil aircraft throughout their service life. The committee investigated the new materials and structural concepts that are likely to be incorporated into next generation commercial aircraft and the factors influencing application decisions. Based on these predictions, the committee attempted to identify the design, characterization, monitoring, and maintenance issues that are critical for the introduction of advanced materials and structural concepts into future aircraft.
The potential application areas for polymer composites are vast. While techniques and methodologies for composites design are relatively well established, the knowledge and understanding of post-design issues lag far behind. This leads to designs and eventually composites with disappointing properties and unnecessarily high cost, thus impeding a wider industrial acceptance of polymer composites. Manufacturing of Polymer Composites completely covers pre- and post-design issues. While the book enables students to become fully comfortable with composites as a possible materials choice, it also provides sufficient knowledge about manufacturing-related issues to permit them to avoid common pitfalls and unmanufacturable designs. The book is a fully comprehensive text covering all commercially significant materials and manufacturing techniques while at the same time discussing areas of research and development that are nearing commercial reality.
Advanced Processing, Properties, and Applications of Starch and Other Bio-based Polymers presents the latest cutting-edge research into the processing and applications of bio-based polymers, for novel industrial applications across areas including biomedical and electronics. The book is divided into three sections, covering processing and manufacture, properties, and applications. Throughout the book, key aspects of sustainability are considered, including improved utilization of available natural resources, sustainable design possibilities, cleaner production processes, and waste management. Focuses on starch-based polymers, examining the latest advances in processing and applications with this valuable category of biopolymer Highlights industrial sustainability considerations at all steps of the process, including when sourcing materials, designing and producing products, and dealing with waste Supports the processing and development of starch and other bio-based polymers with enhanced functionality for advanced applications