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Nontraditional machining employs processes that remove material by various methods involving thermal, electrical, chemical and mechanical energy or even combinations of these. Nontraditional Machining Processes covers recent research and development in techniques and processes which focus on achieving high accuracies and good surface finishes, parts machined without burrs or residual stresses especially with materials that cannot be machined by conventional methods. With applications to the automotive, aircraft and mould and die industries, Nontraditional Machining Processes explores different aspects and processes through dedicated chapters. The seven chapters explore recent research into a range of topics including laser assisted manufacturing, abrasive water jet milling and hybrid processes. Students and researchers will find the practical examples and new processes useful for both reference and for developing further processes. Industry professionals and materials engineers will also find Nontraditional Machining Processes to be a source of ideas and processes for development and industrial application.
Coverage of the most recent advancements and applications in laser materials processing This book provides state-of-the-art coverage of the field of laser materials processing, from fundamentals to applications to the latest research topics. The content is divided into three succinct parts: Principles of laser engineering-an introduction to the basic concepts and characteristics of lasers, design of their components, and beam delivery Engineering background&-a review of engineering concepts needed to analyze different processes: thermal analysis and fluid flow; solidification of molten metal; and residual stresses that evolve during processes Laser materials processing-a rigorous and detailed treatment of laser materials processing and its principle applications, including laser cutting and drilling, welding, surface modification, laser forming, and rapid prototyping Each chapter includes an outline, summary, and example sets to help readers reinforce their understanding of the material. This book is designed to prepare graduate students who will be entering industry; researchers interested in initiating a research program; and practicing engineers who need to stay abreast of the latest developments in this rapidly evolving field.
New chapters on bending and cleaning reflect the changes in the field since the last edition, completing the range of practical knowledge about the processes possible with lasers already familiar to users of this well-known text. Professor Steen's lively presentation is supported by a number of original cartoons by Patrick Wright and Noel Ford, which will bring a smile to your face and ease the learning process. From the reviews: "...well organized, and the text is very practical...The engineering community will find this book informative and useful." (OPTICS AND PHOTONICS NEWS, July/August 2005)
High power lasers of either the gas or solid state type can be used to generate a focal spot with a diameter of about a tenth of a millimetre and a power density of up to 100 Mio W/cm2. With these intensities all materials can be heated up rapidly, leading to fast melting, violent evaporation or even plasma formation. So laser beams can be utilized for various processing tasks, such as transformation hardening, cutting and ablation or welding and cladding or even rapid prototyping. With these processes, important advantages are achieved compared to conventional tools such as high processing speed due to the high concentration of energy and high quality of the processed workpiece without deformations due to the small overall heat input to the workpiece that corresponds to the small spot diameter. All these advantages finally result in strongly reduced production costs, which is the main reason for a world-wide substitution of conventional processes and other beam tools by laser technology.This monograph offers a great insight into the operation principles of high power laser sources, the phenomena of interaction of laser beams and materials and the mechanisms of the various production processes with lasers — thus enabling production engineers and others to make optimum use of the benefits of laser technology and to understand the technical properties and the physical limitations of this most recent technology (especially in comparison to conventional tools and other beam tools), and providing a sufficient basis for the understanding and use of future developments in this area.
"Preface -- Part I: Optoelectronic Sensors Technologies -- 1. Fiber and Integrated Optics Sensors: Fundamentals and Applications G. C. Righini, A. G. Mignani, I. Cacciari and M. Brenci -- 1. Introduction -- 2. Fiber and Integrated Optics: Fundamentals of Waveguiding -- 3. Waveguide Sensors: Basic Working Principle -- 4. Fiber Optic Sensors -- 5. Long-Period Optical Fiber Grating Sensors -- 6. Micro-structured Fiber Sensors -- 7. Integrated Optic Sensors -- 8. Conclusions -- References -- 2. Fiber Bragg Grating Sensors: Industrial Applications C. Ambrosino, A. Iadicicco, S. Campopiano, A. Cutolo, M. Giordano and A. Cusano -- 1. Introduction -- 2. Fiber Bragg Gratings History -- 3. Fiber Bragg Gratings as Sensors -- 4. Civil Applications -- 5. Aerospace Applications -- 6. Energy Applications -- 7. Oil and Gas Applications -- 8. Transport Applications -- 9. Underwater Applications -- 10. Perspective and Challenges -- References -- 3. Distributed Optical Fiber Sensors R. Bernini, A. Minardo and L. Zeni -- 1. Introduction -- 2. Linear Backscattering Systems -- 3. Non-Linear Backscattering Systems -- 4. Non-Linear Forward-Scattering Systems -- 5. Conclusions -- References -- 4. Lightwave Technologies for Interrogation Systems of Fiber Bragg Gratings Sensors D. Donisi, R. Beccherelli and A. d'Alessandro -- 1. Introduction -- 2. Operating Principle of the Fiber Bragg Grating Sensor -- 3. FBG Interrogation Techniques -- 4. An Integrated Tunable Filter using Composite Holographic Grating -- 5. POLICRYPS Filterbased FBG Sensors Interrogation -- 6. Conclusions -- Acknowledgments -- References -- 5. Surface Plasmon Resonance: Applications in Sensors and Biosensors R. Rella and M. G. Manera -- 1. Introduction -- 2. SPR Theory -- 3. Optical Sensors based on Surface Plasmon Resonance -- 4. Application of SPR in Chemical Sensors and Biosensors -- 5. SPR Instrumentation: From Traditional SPR Instrument to SPR Imaging -- 6. Future Capabilities -- References -- 6. Microresonators for Sensing Applications S. Berneschi, G. Nunzi Conti, S. Pelli and S. Soria -- 1. Introduction -- 2. Whispering Gallery Modes in a Microsphere -- 3. WGM Resonators: Applications in Sensing -- Acknowledgments -- References -- 7. Photonic Crystals: Towards a Novel Generation of Integrated Optical Devices for Chemical and Biological Detection A. Ricciardi, C. Ciminelli, M. Pisco, S. Campopiano, C. E. Campanella, E. Scivittaro, M. N. Armenise, A. Cutolo and A. Cusano -- 1. Introduction -- 2. Photonic Crystals 190; Fundamental Principles -- 3. Functional Photonic Band Gap Components and Devices -- 4. Photonic Crystals for Chemical and Biological Sensing -- 5. Photonic Crystal Fibers Sensors -- 6. Perspectives and Challenges -- References -- 8. Micromachining Technologies for Sensor Applications P. M. Sarro, A. Irace and P. J. French -- 1. Introduction -- 2. Bulk Micromachining -- 3. Surface Micromachining -- 4. Characterization of Thin Film Membranes -- 5. Conclusions and Outlook -- References -- 9. Spectroscopic Techniques for Sensors S. Pelli, A. Chiasera, M. Ferrari and G. C. Righini -- 1. Introduction -- 2. Absorption, Reflectance and Transmission Measurements -- 3. Luminescence Measurements -- 4. Raman and Brillouin Measurements -- 5. Conclusions -- References -- 10. Laser Doppler Vibrometry P. Castellini, G. M. Revel". -- OCLC.
The complete guide to understanding and using lasers in material processing!Lasers are now an integral part of modern society, providing extraordinary opportunities for innovation in an ever-widening range of material processing and manufacturing applications. The study of laser material processing is a core element of many materials and manufacturing courses at undergraduate and postgraduate level. As a consequence, there is now a vast amount of research on the theory and application of lasers to be absorbed by students, industrial researchers, practising engineers and production managers. Written by an acknowledged expert in the field with over twenty years' experience in laser processing, John Ion distils cutting-edge information and research into a single key text. Essential for anyone studying or working with lasers, Laser Processing of Engineering Materials provides a clear explanation of the underlying principles, including physics, chemistry and materials science, along with a framework of available laser processes and their distinguishing features and variables. This book delivers the knowledge needed to understand and apply lasers to the processing of engineering materials, and is highly recommended as a valuable guide to this revolutionary manufacturing technology. The first single volume text that treats this core engineering subject in a systematic manner Covers the principles, practice and application of lasers in all contemporary industrial processes; packed with examples, materials data and analysis, and modelling techniques
Because of its capacity for continuous development and flexibility of use, the laser has become a mainstream manufacturing tool in many industrial sectors. This timely book relays the state-of-the-art in laser materials processing technology and applications and likely advances to be made from current research taking place around the world. The book also promotes appreciation for laser applications in a variety of industrial sectors.After two introductory chapters, the book reviews the main areas of laser processing. Starting with laser cutting and machining, the book discusses laser welding, annealing and hardening. It then considers surface treatment, coating and materials deposition as well as other engineering techniques such as peening and net-shape engineering, before discussing laser micro and nano-fabrication techniques. The book concludes by looking at modelling and process control.With its distinguished editorial team and contributions from renowned researchers working in every corner of the globe, Advances in laser materials processing provides a comprehensive yet detailed coverage of the many topics that comprise the field of laser materials processing. It provides a reference source for the scientists and engineers in such areas as metals processing and microelectronics, as well those conducting laser materials processing research in either academia or industry. - A comprehensive practitioner guide and reference work explaining state-of-the-art laser processing technologies in manufacturing and other disciplines - Explores the challenges, potential and future directions through the continuous development of new, application-specific lasers in materials processing - Discusses coatings and material deposition with lasers with including the production of coatings by laser-assisted processes, laser direct metal deposition and laser induced forward transfer (LIFT)