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A process for producing an electrical insulative material. First there is produced a composition including a thermoplastic polymer resin selected from the group consisting of a polyethylene octene, a polyethylene hexene, a polyethylene heptene, a polyethylene nonene and a polyethylene decene; a filler selected from the group consisting of expandable polymer microballoons and glass microspheres; and a blowing agent comprising a physical blowing% agent and% a chemical blowing agent. The chemical-blowing agent is selected from one or more of the group consisting of an exothermic blowing agent and an endothermic blowing agent. This composition is then continuously foam extruded.
Combining the science of foam with the engineering of extrusion processes, Foam Extrusion: Principles and Practice delivers a detailed discussion of the theory, design, processing, and application of degradable foam extraction. In one comprehensive volume, the editors present the collective expertise of leading academic, research, and industry specialists while laying the scientific foundation in such a manner that the microscopic transition from a nucleus to a void (nucleation) and macroscopic movement from a void to an object (formation) are plausibly addressed. To keep pace with significant improvements in foam extrusion technology, this Second Edition: Includes new chapters on the latest developments in processing/thermal management, rheology/melt strength, and biodegradable and sustainable foams Features extensive updates to chapters on extrusion equipment, blowing agents, polyethylene terephthalate (PET) foam, and microcellular innovation Contains new coverage of cutting-edge foaming mechanisms and technology, as well as new case studies, examples, and figures Capturing the interesting evolution of the field, Foam Extrusion: Principles and Practice, Second Edition provides scientists, engineers, and product development professionals with a modern, holistic view of foam extrusion to enhance research and development and aid in the selection of the optimal screw, die design, and foaming system.
As researchers seek replacements for banned, ozone-depleting foaming agents, the authors of Thermoplastic Foam Processing: Principles and Development strive to develop a better understanding of foaming processes and find solutions for day-to-day practice. This book presents the latest research in foam extrusion and physical foaming agents with a st
Explores the Latest Developments in Polymeric FoamsSince the 1960s polymeric foams have grown into a solid industry that affects almost every aspect of modern life. The industry has weathered the energy crisis in the 70s, ozone issues in the 80s, and recycle/reuse in the 90s. However, the pace of development and social climate is rapidly changing a
In order to promote a deeper understanding of the cell opening behavior during foaming, a failure analysis of a cell wall was performed according to the Considere and Failure criteria using the uniaxial experimental data of a polymer melt. A theoretical approach to prediction of the cell wall rupture moment was proposed using two adjacent cubic-shaped cells. This concept was further extended to arrive at an estimation of the minimum threshold diameter of a foam extrudate to produce an open-cell foam structure. A continuous extrusion process for the manufacture of low-density, microcellular, open-cell thermoplastic foams is presented using a single-screw tandem extrusion foaming system. Fundamental studies have been conducted to investigate the effects of various processing parameters and materials compositions on the basic properties (i.e., extensional behavior, solubility, diffusivity, and initial foam extrudate shape) of plastic melts and melt/gas solutions that influence the cell morphologies of thermoplastic foams. The observed phenomena were essential in understanding and devising the processing strategies to achieve a desired foam structure. Based on the fundamental studies, this thesis presents the basic strategies for promoting a low-density, microcellular, open-cell thermoplastic foam. The effects of polymer blending, additives, processing temperature, blowing agent content, die geometry, and surface quenching on the final foam morphologies were thoroughly investigated to verify the proposed strategies. By tailoring the material compositions and processing conditions, low-density (>10 fold), microcellular (109 cells/cm 3), open-cell (>95%) thermoplastic foams were successfully achieved. Furthermore, a procedure for estimating gas loss from a foam structure was proposed in order to understand the effect of gas loss during open-cell content measurement using a gas pycnometer, and the corresponding open-cell content errors were calculated.
This 7th international conference was dedicated to blowing agents and process technology for foamed plastics and rubber. These proceedings provide excellent coverage of the key topics of interest to the industry. There are a good variety of papers on innovations in foaming technology and new applications of blowing agents, with sessions on foaming polyurethane and thermoplastics. There is also a very interesting overview paper on environmental issues and new legislation affecting the industry, particularly in construction applications.
Blowing Agents and Foaming Processes is now the longest and most successful running conference on this subject, offering strategic insights from industry leaders within this growing market.This event is the prime opportunity to engage with those involved in the manufacturing of blowing agents, foam insulation and packaging, foam extrusion and equipment manufacture. It brings together processors, materials suppliers, resin manufacturers, academics and end-users to discuss latest developments and findings in this area. This year's conference represented a diverse and interactive agenda, with presentations from across the industry supply chain, a showcase of innovative foamed products and an exclusive live demonstration of injection moulding technology.These proceedings cover all the presentations from the two day event which illustrated the dynamic and progressive nature of this industry pushed by a challenging market with substantial and evolving requirements.
Handbook of Foaming and Blowing Agents provides useful guidance to assist practitioners in the more efficient and effective selection of foaming methods and blowing agents. The book focuses on the selection of additives for a diverse range of foaming processes, which can be enhanced using modern chemical means to improve product quality, speed up the process, and broaden the range of products that can be produced using foaming technology. Foamed polymers have many beneficial properties, including lower density, high heat and sound insulation, and shock absorbency. Foamed plastic parts are now a ubiquitous part of everyday life—from food packaging to seat cushions. As the application of foamed polymers expands and diversifies, a variety of foaming techniques and equipment are available to produce very diverse range of products. Foaming methods are generally established, but very little is known about the composition of materials to be processed and the additives to enhance foam products or make the foam production more economical. The book introduces useful analytical techniques for foaming, and thoroughly discusses the environmental impact of foaming processes. Introduces the fundamental mechanisms of action of blowing agents and foaming Includes best practice guidance to help engineers and technicians improve the efficiency of their existing foaming processes Enables practitioners to select blowing agents and foaming methods more effectively, reducing the risk of poor specification Introduces useful analytical techniques for foaming Discusses the environmental impact of foaming processes
This book is the inaugural volume a series entitled Polymeric Foams: Technology and Applications. Generally, thermoplastic and thermoset foams have been treated as two separate practices in industry. Polymeric Foams: Mechanisms and Materials presents the basics of foaming in general build a strong foundation to those working in both thermoplastic a