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This text comprises a collection of papers from the Merton C. Flemings Symposium held on the MIT campus in June, 2000. The papers cover such topics as dendritic solidification dynamics, control of casting quality, interdendritic fluid flow, semi-solid processing, and engineering education.
We come to know about the world in two distinctive ways: by direct perception and by application of rational reasoning which, in its highest form, is mathematical thinking. The belief that the underlying order of the world can be expressed in mathematical form lies at the very heart of science. In other words, we only know what we can describe through mathematical models. Casting of metals has evolved first as witchcraft, to gradually become an art, then a technology, and only recently a science. Many of the processes used in metal casting are still empirical in nature, but many others are deep-rooted in mathematics. In whatever form, casting of metals is an activity fundamental to the very existence of our world, as we know it today. Foundry reports indicate that solidification modeling is not only a cost-effective investment but also a major technical asset. It helps foundries move into markets with more complcx and technically demanding work. The ability to predict internal soundness allows foundries to improve quality and deliveries, and provides the information required to make key manufacturing decisions based on accurate cost estimates before pattern construction even begins. The acceptance of computational modeling of solidification by the industry is a direct result of the gigantic strides made by solidification science in the last two decades.
This book contains chapters on cutting-edge developments presented at the TMS annual conference of 2012.
provides the latest knowledge and information on scientific andvances, technology innovations, and commercial practice in heat treating. Features contributions from leading experts from around the world.
Metal matrix composites are making tangible inroads into the "real" world of engineering. They are used in engineering components such as brake rotors, aircraft parts, combustion engines, and heat sinks for electronic systems. Yet, outside a relatively limited circle of specialists, these materials are mostly unknown. Designers do not as a rule think of using these materials, in part because access to information is difficult as these materials have not really entered engineering handbooks. Metal Matrix Composites in Industry is thus useful to engineers who wish to gain introductory knowledge of these materials and who want to know where "to find" them. Additionally, it provides researchers and academics with a survey of current industrial activity in this area of technology.
Discover the extraordinary progress that welding metallurgy has experienced over the last two decades Welding Metallurgy, 3rd Edition is the only complete compendium of recent, and not-so-recent, developments in the science and practice of welding metallurgy. Written by Dr. Sindo Kou, this edition covers solid-state welding as well as fusion welding, which now also includes resistance spot welding. It restructures and expands sections on Fusion Zones and Heat-Affected Zones. The former now includes entirely new chapters on microsegregation, macrosegregation, ductility-dip cracking, and alloys resistant to creep, wear and corrosion, as well as a new section on ternary-alloy solidification. The latter now includes metallurgy of solid-state welding. Partially Melted Zones are expanded to include liquation and cracking in friction stir welding and resistance spot welding. New chapters on topics of high current interest are added, including additive manufacturing, dissimilar-metal joining, magnesium alloys, and high-entropy alloys and metal-matrix nanocomposites. Dr. Kou provides the reader with hundreds of citations to papers and articles that will further enhance the reader’s knowledge of this voluminous topic. Undergraduate students, graduate students, researchers and mechanical engineers will all benefit spectacularly from this comprehensive resource. The new edition includes new theories/methods of Kou and coworkers regarding: · Predicting the effect of filler metals on liquation cracking · An index and analytical equations for predicting susceptibility to solidification cracking · A test for susceptibility to solidification cracking and filler-metal effect · Liquid-metal quenching during welding · Mechanisms of resistance of stainless steels to solidification cracking and ductility-dip cracking · Mechanisms of macrosegregation · Mechanisms of spatter of aluminum and magnesium filler metals, · Liquation and cracking in dissimilar-metal friction stir welding, · Flow-induced deformation and oscillation of weld-pool surface and ripple formation · Multicomponent/multiphase diffusion bonding Dr. Kou’s Welding Metallurgy has been used the world over as an indispensable resource for students, researchers, and engineers alike. This new Third Edition is no exception.
The field of materials science and engineering is rapidly evolving into a science of its own. While traditional literature in this area often concentrates primarily on property and structure, the Materials Processing Handbook provides a much needed examination from the materials processing perspective. This unique focus reflects the changing comple
This book is derived from lectures presented at the 2001 John H. Barrett Memorial Lectures at the University of Tennessee, Knoxville. The topic was computational mathematics, focusing on parallel numerical algorithms for partial differential equations, their implementation and applications in fluid mechanics and material science. Compiled here are articles from six of nine speakers. Each of them is a leading researcher in the field of computational mathematics and its applications. A vast area that has been coming into its own over the past 15 years, computational mathematics has experienced major developments in both algorithmic advances and applications to other fields. These developments have had profound implications in mathematics, science, engineering and industry. With the aid of powerful high performance computers, numerical simulation of physical phenomena is the only feasible method for analyzing many types of important phenomena, joining experimentation and theoretical analysis as the third method of scientific investigation. The three aspects: applications, theory, and computer implementation comprise a comprehensive overview of the topic. Leading lecturers were Mary Wheeler on applications, Jinchao Xu on theory, and David Keyes on computer implementation. Following the tradition of the Barrett Lectures, these in-depth articles and expository discussions make this book a useful reference for graduate students as well as the many groups of researchers working in advanced computations, including engineering and computer scientists.
Steels: Processing, Structure, and Performance is a comprehensive guide to the broad, dynamic physical metallurgy of steels. The volume is an extensively revised and updated edition of the classic 1990 book Steels: Heat Treatment and Processing Principles. Eleven new chapters expand the coverage in the previous edition, and other chapters have been reorganized and updated. This volume is an essential reference for anyone who makes, uses, studies, or designs with steel. The interrelationships between chemistry, processing, structure, and performance--the elements of physical metallurgy--are integrated for all the types of steel discussed. The evolution, characterization, and performance of steel microstructures are described, with increased emphasis on deformation and fracture. Heat treatment remains a vital aspect of the manufacture of steel products, and the coverage of thermal processing and its effect on steels is expanded in this edition. Dramatic changes in steel manufacture have occurred in the 15 years since the publication of the 1990 edition. Low-carbon sheet steels have experienced the most dynamic changes: thermal processing of sheet steels on a massive continuous scale has produced new grades with only subtle changes in chemistry. Low carbon sheet steels, together with strengthening mechanisms, developments in microalloyed forging steels, steels with bainitic and a variety of ferritic microstructures, quench and tempered steel performance, high-carbon steels for rail and ultra-high strength wire, and the causes of low toughness and embrittlement are all discussed in new chapters. Brief coverage is provided on the history of steel, including the time frame for important developments. A link to steelmaking and solidification is made in the chapter on the effects of primary processing on steel microstructure. The text is meant to be informative, readable, up-to-date, and self contained. Principles, concepts, and understanding of microstructural evolution and performance, within the framework of processing and properties, are illustrated, by plots of data, micrographs and schematic diagrams. A special effort has been made to include references to the most pertinent books, reviews, and technical papers on a given subject. About the Author Dr. George Krauss is currently University Emeritus Professor at the Colorado School of Mines and a metallurgical consultant specializing in steel microstructural systems. He served at Lehigh University as Assistant Professor, Associate Professor, and Professor of Metallurgy and Materials Science from 1963 to 1975, and in 1975, joined the faculty of the Colorado School of Mines as the AMAX Foundation Professor in Physical Metallurgy. He was the John Henry Moore Professor of Metallurgical and Materials Engineering at the time of his retirement from the Colorado School of Mines in 1997. In 1984, Dr. Krauss was a principal in the establishment of the Advanced Steel Processing and Products Research Center, a National Science Foundation Industry-University cooperative research center at the Colorado School of Mines, and served as its first Director until 1993. In addition to the three editions of the present volume, he coauthored the book Tool Steels, Fifth Edition, ASM International, 1998, and edited or co-edited conference volumes on tempering of steel, carburizing, zinc-based coatings on steel, and microalloyed forging steels. He has published over 300 papers and lectured widely in technical conferences, universities, corporations and ASM International chapters, including a number of keynote, invited and honorary lectures. He presented the Edward DeMille Campbell Memorial Lecture of ASM International in 2000 and the Howe Memorial Lecture of the Iron and Steel Society in 2003. Dr. Krauss has served as the President of the International Federation of Heat Treatment and Surface Engineering (IFHTSE), 1989-91, and as President of ASM International, 1996-97. He is Fellow of ASM International, TMS, and IFHTSE. He has been awarded the Adolf Martens Medal of the German Society for Heat Treatment and Materials, the Charles S. Barrett Silver Medal of the Rocky Mountain Chapter of ASM, the George Brown Gold Medal of 3.