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This new edition has been extensively revised and updated since the 3rd edition published in 1994. It contains an even greater depth of industrial information, focussing on how copper metal is extracted from ore and scrap, and how this extraction could be made more efficient. Modern high intensity smelting processes are presented in detail, specifically flash, Contop, Isasmelt, Noranda, Teniente and direct-to-blister smelting. Considerable attention is paid to the control of SO2 emissions and manufacture of H2SO4. Recent developments in electrorefining, particularly stainless steel cathode technology are examined. Leaching, solvent extraction and electrowinning are evaluated together with their impact upon optimizing mineral resource utilization. The book demonstrates how recycling of copper and copper alloy scrap is an important source of copper and copper alloys. Copper quality control is also discussed and the book incorporates an important section on extraction economics. Each chapter is followed by a summary of concepts previously described and offers suggested further reading and references.
The smelter operations sessions presented more than 50 papers dealing with all aspects of pyrometallurgy. Topics included many industrial developments, including smelter modernization, waste -- heat boiler technology, gas cooling and heat recovery, sulfuric acid plant systems and designs, gas handling, efforts to refine the Pierce -- Smith converter process, Teniente technology, continuous processing, distribution and removal of impurities, Ausmelt technology smelter design, drying facilities, and furnace cooling design. Also included is a reprinted paper from the American Institute of Mining and Metallurgical Engineers meeting of 1899.
Extractive Metallurgy of Copper, Sixth Edition, expands on previous editions, including sections on orogenesis and copper mineralogy and new processes for efficiently recovering copper from ever-declining Cu-grade mineral deposits. The book evaluates processes for maintaining concentrate Cu grades from lower grade ores. Sections cover the recovery of critical byproducts (e.g., cesium), worker health and safety, automation as a safety tool, and the geopolitical forces that have moved copper metal production to Asia (especially China) and new smelting and refining processes. Indigenous Asian smelting processes are evaluated, along with energy and water requirements, environmental performance, copper electrorefining processes, and sulfur dioxide capture processes (e.g., WSA). The book puts special emphasis on the benefits of recycling copper scrap in terms of energy and water requirements. Comparisons of ore-to-product and scrap-to-product carbon emissions are also made to illustrate the concepts included. - Describes copper mineralogy, mining and beneficiation techniques - Compares a variety of mining, smelting and converting technologies - Provides a complete description of hydrometallurgical and electrometallurgical processes, including process options and recent improvements - Includes comprehensive descriptions of secondary copper processing, including scrap collection and upgrading, melting and refining technologies
The volume contains more than 70 papers covering the important topics and issues in metallurgy today including papers as follows: keynote papers covering a tribute to David Robertson, workforce skills needed in the profession going forward, copper smelting, ladle metallurgy, process metallurgy and resource efficiency, new flash iron making technology, ferro-alloy electric furnace smelting and on the role of bubbles in metallurgical processing operations. Topics covered in detail in this volume include ferro-alloys, non-ferrous metallurgy, iron and steel, modeling, education, and fundamentals.
This landmark publication distills the body of knowledge that characterizes mineral processing and extractive metallurgy as disciplinary fields. It will inspire and inform current and future generations of minerals and metallurgy professionals. Mineral processing and extractive metallurgy are atypical disciplines, requiring a combination of knowledge, experience, and art. Investing in this trove of valuable information is a must for all those involved in the industry—students, engineers, mill managers, and operators. More than 192 internationally recognized experts have contributed to the handbook’s 128 thought-provoking chapters that examine nearly every aspect of mineral processing and extractive metallurgy. This inclusive reference addresses the magnitude of traditional industry topics and also addresses the new technologies and important cultural and social issues that are important today. Contents Mineral Characterization and AnalysisManagement and ReportingComminutionClassification and WashingTransport and StoragePhysical SeparationsFlotationSolid and Liquid SeparationDisposalHydrometallurgyPyrometallurgyProcessing of Selected Metals, Minerals, and Materials